Research Progress on the Applications of Electrospun Nanofibers in Catalysis

Advanced nanofibers for water treatment: Unveiling the potential of electrospun polyacrylonitrile membranes

The challenges pertaining to the potable water scarcity and pollution motivates us to envision innovative strategies. Industrial wastewater containing hazardous heavy metals, synthetic dyes, and oil exacerbates the pursuit of clean drinking water. Among the array of available technologies, electrospun nanofiber membranes have garnered attention due to their efficiency, high surface-to-volume ratio, cost-effectiveness, scalability, and multifunctionality. These membranes possess distinct physical and chemical attributes that position them as ideal solutions to water purification challenges. Their versatility enables effective contaminant removal through filtration, adsorption, and chemical interactions. Polyacrylonitrile (PAN) emerges as a frontrunner among electrospun polymers due to its affordability, remarkable physical and chemical characteristics, and the ease of production. Research efforts have been dedicated to the study of electrospun PAN membranes, exploring modifications in terms of the functionalization of PAN molecular chain, incorporation of appropriate nanoparticles, and composition with other functional polymers. Parameters such as functional groups, hydrophilicity, mechanical properties, porosity, pore structure, reusability, sustainability, zeta potential, and operational conditions significantly influence the performance of electrospun PAN membranes in treating the contaminated water. Despite progress, challenges surrounding fouling, toxicity, scalability, selectivity, and production costs ought to be addressed strategically to enhance their practicality and real-world viability. This review comprehensively scrutinizes the current landscape of available electrospun PAN membranes in water treatment encompassing diverse range of synthesized entities and experimental outcomes. Additionally, the review delves into various approaches undertaken to optimize the performance of electrospun PAN membranes while proposing potential strategies to overcome the existing hindrances. By carefully analyzing the parameters that impact the performance of these membranes, this overview offers invaluable guidelines for researchers and engineers, thus empowering them to design tailored electrospun nanofiber membranes for specific water purification applications. As the innovative research continues and strategic efforts address the current challenges, these membranes can play a pivotal role in enhancing water quality, mitigating water scarcity, and contributing to environmental sustainability. The widespread application of electrospun nanofiber membranes in water treatment has the potential to create a lasting positive impact on global water resources and the environment. A dedicated effort towards their implementation will undoubtedly mark a crucial step towards a more sustainable and water-secure future.

Perspectives and State of the Art of Membrane Separation Technology as a Key Element in the Development of Hydrogen Economy

Due to the objectives established by the European Union and other countries, hydrogen production will be a key technology in the coming decades. There are several starting materials and procedures for its production. All methods have advantages and disadvantages, and the improvements in their performance and decreases in operational costs will be decisive in determining which of them is implemented. For all cases, including for the storage and transport of hydrogen, membranes determine the performance of the process, as well as the operational costs. The present contribution summarizes the most recent membrane technologies for the main methods of hydrogen production, including the challenges to overcome in each case.

Recent Progress in Photocatalytic Applications of Electrospun Nanofibers: A Review

Electrospun fiber-based photocatalysts demonstrate significant potential in addressing global environmental and energy challenges, primarily due to their high specific surface areas and unique properties. This review examines recent advances in the application of these materials in photocatalytic processes, with a particular focus on water splitting and hydrogen production. The principles of the electrospun method are described in detail, along with the operating parameters, material characteristics, and environmental conditions that affect the fiber formation. Additionally, the review discusses the challenges, advantages, and future prospects of photocatalysts incorporating carbon materials, metals, semiconductors, and hybrid structures with improved performance. These materials have the potential to significantly improve the efficiency of hydrogen energy production, water purification, and CO2 recovery, highlighting their importance in engineering sciences.

Nanofiber-Supported Palladium Nanocubes-Toward Highly Active and Reusable Catalyst

Electrospun nanofibers were used to support palladium nanocubes, resulting in a highly active, stable, and reusable catalyst. The system proposed herein offers significant advantages compared to catalysts in the form of nanoparticles suspension. The porous, solvent permeable structure of the nanofiber mat ensures uniform and stable time distribution of palladium nanoparticles; preventing coalescence and allowing multiple use of the catalyst. The proposed cross-linked poly(vinyl alcohol) nanofiber mat loaded with Pd nanocubes during the nanofiber preparation step is a macroscopic structure of intrinsically nanostructural character of the catalyst that can be easily transferred between different solutions without compromising its effectiveness in consecutive cycles. Thus, obtained system was characterized with high catalytic activity as tested on a model example of 4-nitrophenol (4-NP) reduction by NaBH4 to 4-aminophenol (4-AP). It is shown that loading nanofibers with Pd nanocubes during electrospinning resulted in a significantly more stable system compared to surface modification of obtained nanofibers with nanocube suspension.

Co- and Triaxial Electrospinning for Stem Cell-based Bone Regeneration

Bone tissue is composed of organic minerals and cells. It has the capacity to heal for certain minor damages, but when the bone defects surpass the critical threshold, they need fixing. Bone regeneration through natural and synthetic biodegradable materials requires various steps, such as manufacturing methods and materials selection. A successful biodegradable bone graft should have a high surface area/ volume ratio, strength, and a biocompatible, porous structure capable of promoting cell adhesion, proliferation, and differentiation. Considering these requirements, the electrospinning technique is promising for creating functional nano-sized scaffolds. The multi-axial methods, such as coaxial and triaxial electrospinning, are the most popular techniques to produce double or tri-layered scaffolds, respectively. Recently, stem cell culture on scaffolds and the application of osteogenic differentiation protocols on these scaffolds have opened new possibilities in the field of biomaterials research. This review discusses an overview of the progress in coaxial and triaxial technology through biodegradable composite bone materials. The review also carefully elaborates the osteogenic differentiation using stem cells and their performance with nano-sized scaffolds.

A Recent Review of Electrospun Porous Carbon Nanofiber Mats for Energy Storage and Generation Applications

Electrospun porous carbon nanofiber mats have excellent properties, such as a large surface area, tunable porosity, and excellent electrical conductivity, and have attracted great attention in energy storage and power generation applications. Moreover, due to their exceptional properties, they can be used in dye-sensitized solar cells (DSSCs), membrane electrodes for fuel cells, catalytic applications such as oxygen reduction reactions (ORRs), hydrogen evolution reactions (HERs), and oxygen evolution reactions (OERs), and sensing applications such as biosensors, electrochemical sensors, and chemical sensors, providing a comprehensive insight into energy storage development and applications. This study focuses on the role of electrospun porous carbon nanofiber mats in improving energy storage and generation and contributes to a better understanding of the fabrication process of electrospun porous carbon nanofiber mats. In addition, a comprehensive review of various alternative preparation methods covering a wide range from natural polymers to synthetic carbon-rich materials is provided, along with insights into the current literature.

Coaxial Nanofiber IrOx@SbSnOx as an Efficient Electrocatalyst for Proton Exchange Membrane Dehumidifier

Development of efficient catalysts for oxygen evolution reaction (OER) remains challenging in PEM dehumidifier or vapor electrolyzer. This study developed novel coaxial IrO_x@SbSnO_x nanofiber (NF) catalysts by electrospinning using a dual-channel needle. This method ensures the fibrous structure and the uniform loading of Ir oxide on the support of antimony tin oxide (ATO). IrO₂@SbSnO_x nanoparticles were synthesized for comparison. Characterizations showed that the active area and charge transfer resistance of NF was 1.47 times and 17.72% of that of commercial ones, respectively. The overpotential of NF at 10 mA·cm^-2 was 359 mV, much smaller than that of commercial IrO₂ (418 mV). In addition, the reaction overpotential of NF increased by only 38 mV after 1000 cyclic voltammetry cycles, indicating good electrochemical stability. To explore the enhancement mechanism, first-principles calculations were conducted for theoretically simulating the hetero-structures. Based on d-band theory, the structure formed between ATO and IrO₂ can effectively weaken the adsorption of oxygen intermediates on the catalyst surface, which reduces the OER energy barrier from 1.705 to 1.632 eV, causing an over 15% decrease of overpotential after loading on ATO. As a practical attempt, we applied the new catalysts in real PEM assembly for air dehumidification and found that the performance was improved by about 2 times compared with that using commercial catalysts. This study provides a research direction for the design of one-dimensional NF catalysts and their using in PEM applications.

Electrospun Zr-Doped CaO Sorbent for CO2 Capture

A Zr-doped CaO sorbent for high-temperature CO₂ capture was fabricated using electrospinning. The nanofiber sorbent with an average filament diameter of about 160 nm is characterized by an initial CO₂ uptake capacity of 12.1 mmol/g, a specific surface area of 79 m²/g, an indentation Young's modulus of 520 MPa, and a hardness of 1.6 MPa. After 50 carbonation/decarbonation cycles, the sorbent has a decent CO₂ uptake capacity of 9.7 mmol/g due to the uniform distribution of CaZrO₃ in the CaO nanofibers to prevent CaO grain growth caused by CaCO₃ sintering. It is revealed that the sorbent CO₂ uptake capacity decreases both with an increase in the decarbonation temperature and with an increase in the CO₂ concentration in the gas flow upon carbonation, where the sorbent CO₂ uptake capacity is more sensitive to the decarbonation temperature than to the CO₂ concentration in the gaseous stream during carbonation. It is assumed that the electrospun regenerable Zr-doped CaO sorbent is effective for removing CO₂ from flue gases.

Polymeric Nanofibers for Drug Delivery Applications: A Recent Review

With the rapid development of biomaterials and biotechnologies, various functional materials-based drug delivery systems (DDS) are developed to overcome the limitations of traditional drug release formulations, such as uncontrollable drug concentration in target organs/tissues and unavoidable adverse reactions. Polymer nanofibers exhibit promising characteristics including easy preparation, adjustable features of wettability and elasticity, tailored surface and interface properties, and surface-to-volume ratio, and are used to develop new DDS. Different kinds of drugs can be incorporated into the polymer nanofibers. Additionally, their release kinetics can be modulated via the preparation components, component proportions, and preparation processes, enabling their applications in several fields. A timely and comprehensive summary of polymeric nanofibers for DDS is thus highly needed. This review first describes the common methods for polymer nanofiber fabrication, followed by introducing controlled techniques for drug loading into and release from polymer nanofibers. Thus, the applications of polymer nanofibers in drug delivery were summarized, particularly focusing on the relation between the physiochemical properties of polymeric nanofibers and their DDS performance. It is ended by listing future perspectives. Graphical abstract.

Recent Progress and Potential Biomedical Applications of Electrospun Nanofibers in Regeneration of Tissues and Organs

Electrospun techniques are promising and flexible technologies to fabricate ultrafine fiber/nanofiber materials from diverse materials with unique characteristics under optimum conditions. These fabricated fibers/nanofibers via electrospinning can be easily assembled into several shapes of three-dimensional (3D) structures and can be combined with other nanomaterials. Therefore, electrospun nanofibers, with their structural and functional advantages, have gained considerable attention from scientific communities as suitable candidates in biomedical fields, such as the regeneration of tissues and organs, where they can mimic the network structure of collagen fiber in its natural extracellular matrix(es). Due to these special features, electrospinning has been revolutionized as a successful technique to fabricate such nanomaterials from polymer media. Therefore, this review reports on recent progress in electrospun nanofibers and their applications in various biomedical fields, such as bone cell proliferation, nerve regeneration, and vascular tissue, and skin tissue, engineering. The functionalization of the fabricated electrospun nanofibers with different materials furnishes them with promising properties to enhance their employment in various fields of biomedical applications. Finally, we highlight the challenges and outlooks to improve and enhance the application of electrospun nanofibers in these applications.

A new versatile x-y-z electrospinning equipment for nanofiber synthesis in both far and near field

This work describes a versatile electrospinning equipment with rapid, independent, and precise x–y–z movements for large-area depositions of electrospun fibers, direct writing or assembly of fibers into sub-millimeter and micron-sized patterns, and printing of 3D micro- and nanostructures. Its versatility is demonstrated thought the preparation of multilayered functional nanofibers for wound healing, nanofiber mesh for particle filtration, high-aspect ratio printed lines, and freestanding aligned nanofibers.

Palladium Impregnation on Electrospun Carbon Fibers for Catalytic Reduction of Bromate in Water

The remediation of bromate in water is a concern due to the reported health issues caused by its ingestion. Catalytic processes, wherein bromate is reduced to non-hazardous bromide, have been studied. In the present work, catalysts of 1% palladium supported in electrospun carbon fibers (Pd-CFs) using different methods for palladium incorporation were prepared. The textural properties, morphology, crystalline structure, and hydrogenation capacity by H2 chemisorption analysis of the Pd-CFs catalysts were characterized. The catalytic tests were performed in a semi-batch reactor, and the obtained results showed different catalytic activity by each prepared Pd-CFs catalyst. The catalysts prepared by incipient wetness impregnation—1% Pd/CF1 and 1% Pd/CF2, using CFs obtained with electrospinning flow rates of 0.5 mL h−1 and 2 mL h−1, respectively—achieved total bromate reduction after 120 min of operation; however, 1% Pd/CF1 obtained total reduction as early as 30 min. Taking into account the catalyst properties, 1% Pd/CF1 showed a good catalytic activity due to CFs morphology obtained using a low electrospinning flow rate, while the Pd incorporation method allowed a high availability of active sites with hydrogenation properties for bromate reduction.