Microstructural and Corrosion Properties of PEO Coated Zinc-Aluminized (ZA) Steel

Effect of Cu Addition on the Corrosion and Antifouling Properties of PEO Coated Zinc-Aluminized Steel

In the present work, Plasma Electrolytic Oxidation (PEO) coatings were produced on zinc-aluminized carbon steels (Galvalume commercial treatment). In addition, copper particles of various sizes were introduced into the coating in order to produce samples with antifouling properties. The particles were successfully embedded into the coating. A higher number of embedded particles was observed when these are in sub-micrometric size and obtained in pulsed current. The presence of particles produces significant antifouling properties on the sample's surfaces during the first 20 days of immersion. The presence of the particles reduces the corrosion resistance in comparison to the samples PEO coated without the particles; however, the corrosion resistance remain higher than the one of the untreated sample.

The Influence of Negative Voltage on Corrosion Behavior of Ceramic Coatings Prepared by MAO Treatment on Steel

In this study, the 10B21 steel was treated by micro-arc oxidation (MAO) in the electrolyte consisting of aluminate and phosphate to enhance its corrosion resistance. The effect of negative voltage on corrosion resistance of the MAO coating obtained has mainly been analyzed through their phase composition, microstructure, interfacial bonding strength, salt spray and electrochemical testing. The result indicates that with negative voltages applied to the MAO coating, Fe-Al transition layers arise between coating layer and matrix. Furthermore, different negative voltages bring forward different α-Al2O3 contents contained in the MAO coatings and when it reaches −100 V, the amount of α-Al2O3 appears as the largest. The surface porosity of the coating was also significantly decreased. In addition, the corrosion current density of the coating is only 3.64 μA·cm−2, which is two orders of magnitude lower than that of the substrate. After 72 h of salt spray corrosion, it is found that the coating substrate is less corroded when the negative voltage of 100 V is applied. Therefore, −100 V has been proven as the optimum performance for improving the corrosion resistance of 10B21 steel.

In Vitro Study of Degradation and Cytocompatibility of Ceramics/PLA Composite Coating on Pure Zinc for Orthopedic Application

Zinc and its alloys are considered to be next-generation materials for fabricating absorbable biomedical devices. However, cytotoxicity has been reported to be associated with rapid degradation. To address these issues, a composite coating (PLA/Li-OCP) consisting of CaHPO4 conversion coating (Ca-P) and polylactic acid (PLA) decorated with Li-octacalcium phosphate particles was constructed on pure zinc. The immersion tests showed that the presence of Ca-P coating and PLA/Li-OCP coating on pure zinc could reduce the pH value. Compared with Ca-P coating, the introduction of the PLA/Li-OCP film on the Ca-P-coated samples could enhance the corrosion resistance, and there was one order of magnitude decrease in the corrosion current density. The cytocompatibility assay suggested that the PLA/Li-OCP coating favored the cell viability and upregulated the expression of related osteogenic-genes including RUNX2, OCN, and BMP. Therefore, the presence of the PLA/Li-OCP coating on pure zinc could effectively improve the degradation rate and cytocompatibility of pure zinc.

Preliminary Investigation on Degradation Behavior and Cytocompatibility of Ca-P-Sr Coated Pure Zinc

Zinc and its alloys show a good application prospect as a new biodegradable material. However, one of the drawbacks is that Zn and its alloys would induce the release of more Zn ions, which are reported to be cytotoxic to cells. In this study, a Ca-P-Sr bioactive coating was prepared on the surface of pure zinc by the hydrothermal method to address this issue. The morphology, thickness, and composition were characterized, and the effects of the coating on the degradation, cell viability, and ALP staining were investigated. The results demonstrated that the degradation rate of pure zinc was reduced, while the cytocompatibility was significantly improved after pure zinc was treated with Ca-P-Sr coating. It is considered that the Ca-P-Sr bioactive coating prepared by the hydrothermal method has promising application in the clinic.