A Comparative Review of Metal Oxide Surface Coatings on Three Families of Cathode Materials for Lithium Ion Batteries

Oxide Coating Role on the Bulk Structural Stability of Active LiMn2O4 Cathodes

The protective coating of the electrode materials is a known source of improvement of the cycling performances in battery devices. In the case of the LiMn₂O₄ cathodes, the coating with a thin alumina layer has been proven to show performance efficiency. However, the precise mechanism of its effect on the performance improvement of the electrodes is still not clear. In this work we investigate alumina-coating-induced effects on the structural dynamics of the active materials in correlation to the modified solid electrolyte interface dynamics. The local structures of coated and uncoated samples at different galvanostatic points are studied by both soft X-ray absorption measurements at the Mn L-edges and O K-edge (in total electron yield mode) and hard X-ray absorption at the Mn K-edge (in transmission mode). The different probing depths of the employed techniques allowed us to study the structural dynamics both at the surface and within the bulk of the active material. We demonstrate that the coating successfully hinders the Mn³⁺ disproportionation and, hence, the degradation of the active material. Side products (layered Li₂MnO₃ and MnO) and changes in the local crystal symmetry with formation of Li₂Mn₂O₄ are observed in uncoated electrodes. The role of alumina coating on the stability of the passivation layer and its consequent effect on the structural stability of the bulk active materials is discussed.

Surfactant-Assisted Synthesis of Micro/Nano-Structured LiFePO4 Electrode Materials with Improved Electrochemical Performance

As an electrode material, LiFePO₄ has been extensively studied in the field of energy conversion and storage due to its inexpensive cost and excellent safety, as well as good cycling stability. However, it remains a challenge to obtain LiFePO₄ electrode materials with acceptable discharge capacity at low temperature. Here, micro/nano-structured LiFePO₄ electrode materials with grape-like morphology were fabricated via a facile solvothermal approach using ethanol and OA as the co-solvent, the surfactant as well as the carbon source. The structure and electrochemical properties of the LiFePO₄ material were investigated with x-ray diffraction (XRD), field emission scanning electron microscopy (SEM), cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS), and the formation mechanism of the self-assembled micro/nano-structured LiFePO₄ was discussed as well. The micro/nano-structured LiFePO₄ electrode materials exhibited a high discharge capacity (142 mAh·g^-1) at a low temperature of 0 °C, and retained 102 mAh·g^-1 when the temperature was decreased to -20 °C. This investigation can provide a reference for the design of micro/nano-structured electrode materials with improvement of the electrochemical performance at low temperature.

Stabilizing High-Voltage Cathodes via Ball-Mill Coating with Flame-Made Nanopowder Electrolytes

LiMn1.5Ni0.5O4 (LMNO) spinel has recently been the subject of intense research as a cathode material because it is cheap, cobalt-free, and has a high discharge voltage (4.7 V). However, the decomposition of conventional liquid electrolytes on the cathode surface at this high oxidation state and the dissolution of Mn2+ have hindered its practical utility. We report here that simply ball-mill coating LMNO using flame-made nanopowder (NPs, 5-20 wt %, e.g., LiAlO2, LATSP, LLZO) electrolytes generates coated composites that mitigate these well-recognized issues. As-synthesized composite cathodes maintain a single P4332 cubic spinel phase. Transmission electron microscopy (TEM) and X-ray photoelectron spectra (XPS) show island-type NP coatings on LMNO surfaces. Different NPs show various effects on LMNO composite cathode performance compared to pristine LMNO (120 mAh g-1, 93% capacity retention after 50 cycles at C/3, ∼67 mAh g-1 at 8C, and ∼540 Wh kg-1 energy density). For example, the LMNO + 20 wt % LiAlO2 composite cathodes exhibit Li+ diffusivities improved by two orders of magnitude over pristine LMNO and discharge capacities up to ∼136 mAh g-1 after 100 cycles at C/3 (98% retention), while 10 wt % LiAlO2 shows ∼110 mAh g-1 at 10C and an average discharge energy density of ∼640 Wh kg-1. Detailed postmortem analyses on cycled composite electrodes demonstrate that NP coatings form protective layers. In addition, preliminary studies suggest potential utility in all-solid-state batteries (ASSBs).

Electrochemical Performance of Layer-Structured Ni0.8Co0.1Mn0.1O2 Cathode Active Materials Synthesized by Carbonate Co-Precipitation

The layered Ni-rich NiCoMn (NCM)-based cathode active material Li[Ni_xCo_(1-x)/2Mn_(1-x)/2]O₂ (x ≥ 0.6) has the advantages of high energy density and price competitiveness over an LiCoO₂-based material. Additionally, NCM is beneficial in terms of its increasing reversible discharge capacity with the increase in Ni content; however, stable electrochemical performance has not been readily achieved because of the cation mixing that occurs during its synthesis. In this study, various layer-structured Li_1.0[Ni_0.8Co_0.1Mn_0.1]O₂ materials were synthesized, and their electrochemical performances were investigated. A NiCoMnCO₃ precursor, prepared using carbonate co-precipitation with Li₂CO₃ as the lithium source and having a sintering temperature of 850 °C, sintering time of 25 h, and metal to Li molar ratio of 1.00-1.05 were found to be the optimal parameters/conditions for the preparation of Li_1.0[Ni_0.8Co_0.1Mn_0.1]O₂. The material exhibited a discharge capacity of 160 mAhg^-1 and capacity recovery rate of 95.56% (from a 5.0-0.1 C-rate).

Recent progress on the low and high temperature performance of nanoscale engineered Li-ion battery cathode materials

Lithium ion batteries (LIB) are the domain power house that gratifies the growing energy needs of the modern society. Statistical records highlight the future demand of LIB for transportation and other high energy applications. Cathodes play a significant role in enhancement of electrochemical performance of a battery, especially in terms of energy density. Therefore, numerous innovative studies have been reported for the development of new cathode materials as well as improving the performance of existing ones. Literature designate stable cathode-electrolyte interface (CEI) is vital for safe and prolonged high performance of LIBs at different cycling conditions. Considering the context, many groups shed light on stabilizing the CEI with different strategies like surface coating, surface doping and electrolyte modulation. Local temperature variation across the globe is another major factor that influences the application and deployment of LIB chemistries. In this review, we discuss the importance of nano-scale engineering strategies on different class of cathode materials for their improved CEI and hence their low and high temperature performances. Based on the literature reviewed, the best nano-scale engineering strategies investigated for each cathode material have been identified and described. Finally, we discuss the advantages, limitations and future directions for enabling high performance cathode materials for a wide range of applications.

Improved Cycling Performance and High Rate Capacity of LiNi0.8Co0.1Mn0.1O2 Cathode Achieved by Al(PO3)3 Modification via Dry Coating Ball Milling

LiNi0.8Co0.1Mn0.1O2 (NCM811) has attracted extensive attention as a promising cathode of lithium-ion batteries (LIBs) in next-generation electric vehicles, as the NCM811 sample possesses a high energy density and a price advantage. In this work, NCM811 was modified with an Al(PO3)3 precursor using the dry ball milling method followed by heat treatment to enable commercial development both at room temperature and a higher temperature. Compared with the unmodified NCM811 sample with the capacity retention of 68.70%, after Al(PO3)3 modification, the NCM811 sample heated to 500 °C exhibited a super capacity retention ratio of 93.88% after 200 charging–discharging cycles with the initial discharge capacity of 178.1 mAh g−1 at 1 C. Additionally, after Al(PO3)3 modification, the NCM811 sample heated to 500 °C showed much improved rate performance compared to bare NCM811 at the current density of 5 C. The enhanced electrochemical performance after cycling was due to the decreased charge transfer resistance and increased Li+ transmission, which were confirmed via electrochemical impedance spectra (EIS). The NCM electrodes showed improved structural stability as layered structures after Al(PO3)3 modification, consistent with the improved cycling performance. This work revealed that LiNi0.8Co0.1Mn0.1O2 material with phosphide coating can be constructed using a simple ball milling method, which is feasible for obtaining high-performance electrode materials.

Enhanced Electrochemical Properties of Na0.67MnO2 Cathode for Na-Ion Batteries Prepared with Novel Tetrabutylammonium Alginate Binder

Both the binder and solid–electrolyte interface play an important role in improving the cycling stability of electrodes for Na-ion batteries. In this study, a novel tetrabutylammonium (TBA) alginate binder is used to prepare a Na0.67MnO2 electrode for sodium-ion batteries with improved electrochemical performance. The ageing of the electrodes is characterized. TBA alginate-based electrodes are compared to polyvinylidene fluoride- (PVDF) and Na alginate-based electrodes and show favorable electrochemical performance, with gravimetric capacity values of up to 164 mAh/g, which is 6% higher than measured for the electrode prepared with PVDF binder. TBA alginate-based electrodes also display good rate capability and improved cyclability. The solid–electrolyte interface of TBA alginate-based electrodes is similar to that of PVDF-based electrodes. As the only salt of alginic acid soluble in non-aqueous solvents, TBA alginate emerges as a good alternative to PVDF binder in battery applications where the water-based processing of electrode slurries is not feasible, such as the demonstrated case with Na0.67MnO2.

Nano and Battery Anode: A Review

Improving the anode properties, including increasing its capacity, is one of the basic necessities to improve battery performance. In this paper, high-capacity anodes with alloy performance are introduced, then the problem of fragmentation of these anodes and its effect during the cyclic life is stated. Then, the effect of reducing the size to the nanoscale in solving the problem of fragmentation and improving the properties is discussed, and finally the various forms of nanomaterials are examined. In this paper, electrode reduction in the anode, which is a nanoscale phenomenon, is described. The negative effects of this phenomenon on alloy anodes are expressed and how to eliminate these negative effects by preparing suitable nanostructures will be discussed. Also, the anodes of the titanium oxide family are introduced and the effects of Nano on the performance improvement of these anodes are expressed, and finally, the quasi-capacitive behavior, which is specific to Nano, will be introduced. Finally, the third type of anodes, exchange anodes, is introduced and their function is expressed. The effect of Nano on the reversibility of these anodes is mentioned. The advantages of nanotechnology for these electrodes are described. In this paper, it is found that nanotechnology, in addition to the common effects such as reducing the penetration distance and modulating the stress, also creates other interesting effects in this type of anode, such as capacitive quasi-capacitance, changing storage mechanism and lower volume change.

Density Functional Theory Study of Ethylene Carbonate Adsorption on the (0001) Surface of Aluminum Oxide α-Al2O3

Surface coating is one of the techniques used to improve the electrochemical performance and enhance the resistance against decomposition of cathode materials in lithium-ion batteries. Despite several experimental studies addressing the surface coating of secondary Li-ion batteries using α-Al₂O₃, the reactivity of the material toward the electrolyte components is not yet fully understood. Here, we have employed calculations based on the density functional theory to investigate the adsorption of the organic solvent ethylene carbonate (EC) on the major α-Al₂O₃(0001) surface. During adsorption of a single EC molecule, it was found that it prefers to bind parallel to the surface through its carboxyl oxygen. As the surface coverage (θ) was increased up to a monolayer, we observed larger adsorption energies per EC molecule (E _ads/N _EC) for parallel interactions and a reduction for perpendicular interactions. We also noted that increasing the surface coverage with both parallel and perpendicularly interacting EC molecules led to a decrease of the surface free energies and hence increased stability of the α-Al₂O₃(0001) surface. Despite the larger E _ads/N _EC observed when the molecule was placed parallel to the surface, minimal charge transfer was calculated for single EC interactions and at higher surface coverages. The simulated scanning tunneling microscopy images are also presented for a clean corundum α-Al₂O₃ surface and after adsorption with different coverages of parallel and perpendicularly placed EC molecules.