Self-Compensated Driving Circuit for Reducing Drift and Hysteresis in Force Sensing Resistors

A feasibility study on using soft insoles for estimating 3D ground reaction forces with incorporated 3D-printed foam-like sensors

Sensorized insoles provide a tool for gait studies and health monitoring during daily life. For users to accept such insoles, they need to be comfortable and lightweight. Previous research has demonstrated that sensorized insoles can estimate ground reaction forces (GRFs). However, these insoles often assemble commercial components restricting design freedom and customization. Within this work, we incorporated four 3D-printed soft foam-like sensors to sensorize an insole. To test the insoles, we had nine participants walk on an instrumented treadmill. The four sensors behaved in line with the expected change in pressure distribution during the gait cycle. A subset of this data was used to identify personalized Hammerstein-Wiener (HW) models to estimate the 3D GRFs while the others were used for validation. In addition, the identified HW models showed the best estimation performance (on average root mean squared (RMS) error 9.3%, =0.85 and mean absolute error (MAE) 7%) of the vertical, mediolateral, and anteroposterior GRFs, thereby showing that these sensors can estimate the resulting 3D force reasonably well. These results were comparable to or outperformed other works that used commercial force-sensing resistors with machine learning. Four participants participated in three trials over a week, which showed a decrease in estimation performance over time but stayed on average 11.35% RMS and 8.6% MAE after a week with the performance seeming consistent between days two and seven. These results show promise for using 3D-printed soft piezoresistive foam-like sensors with system identification regarding the viability for applications that require softness, lightweight, and customization such as wearable (force) sensors.

Recent Advances in Flexible Piezoresistive Arrays: Materials, Design, and Applications

Spatial distribution perception has become an important trend for flexible pressure sensors, which endows wearable health devices, bionic robots, and human-machine interactive interfaces (HMI) with more precise tactile perception capabilities. Flexible pressure sensor arrays can monitor and extract abundant health information to assist in medical detection and diagnosis. Bionic robots and HMI with higher tactile perception abilities will maximize the freedom of human hands. Flexible arrays based on piezoresistive mechanisms have been extensively researched due to the high performance of pressure-sensing properties and simple readout principles. This review summarizes multiple considerations in the design of flexible piezoresistive arrays and recent advances in their development. First, frequently used piezoresistive materials and microstructures are introduced in which various strategies to improve sensor performance are presented. Second, pressure sensor arrays with spatial distribution perception capability are discussed emphatically. Crosstalk is a particular concern for sensor arrays, where mechanical and electrical sources of crosstalk issues and the corresponding solutions are highlighted. Third, several processing methods are also introduced, classified as printing, field-assisted and laser-assisted fabrication. Next, the representative application works of flexible piezoresistive arrays are provided, including human-interactive systems, healthcare devices, and some other scenarios. Finally, outlooks on the development of piezoresistive arrays are given.

Enhancing Part-to-Part Repeatability of Force-Sensing Resistors Using a Lean Six Sigma Approach

Polymer nanocomposites have found wide acceptance in research applications as pressure sensors under the designation of force-sensing resistors (FSRs). However, given the random dispersion of conductive nanoparticles in the polymer matrix, the sensitivity of FSRs notably differs from one specimen to another; this condition has precluded the use of FSRs in industrial applications that require large part-to-part repeatability. Six Sigma methodology provides a standard framework to reduce the process variability regarding a critical variable. The Six Sigma core is the DMAIC cycle (Define, Measure, Analyze, Improve, and Control). In this study, we have deployed the DMAIC cycle to reduce the process variability of sensor sensitivity, where sensitivity was defined by the rate of change in the output voltage in response to the applied force. It was found that sensor sensitivity could be trimmed by changing their input (driving) voltage. The whole process comprised: characterization of FSR sensitivity, followed by physical modeling that let us identify the underlying physics of FSR variability, and ultimately, a mechanism to reduce it; this process let us enhance the sensors' part-to-part repeatability from an industrial standpoint. Two mechanisms were explored to reduce the variability in FSR sensitivity. (i) It was found that the output voltage at null force can be used to discard noncompliant sensors that exhibit either too high or too low sensitivity; this observation is a novel contribution from this research. (ii) An alternative method was also proposed and validated that let us trim the sensitivity of FSRs by means of changing the input voltage. This study was carried out from 64 specimens of Interlink FSR402 sensors.

Comparison of NH3 and N2O Plasma Treatments on Bi2O3 Sensing Membranes Applied in an Electrolyte-Insulator-Semiconductor Structure

In this study, bismuth trioxide (Bi2O3) membranes in an electrolyte-insulator-semiconductor (EIS) structure were fabricated with pH sensing capability. To optimize the sensing performance, the membranes were treated with two types of plasma-NH3 and N2O. To investigate the material property improvements, multiple material characterizations were conducted. Material analysis results indicate that plasma treatments with appropriate time could enhance the crystallization, remove the silicate and facilitate crystallizations. Owing to the material optimizations, the pH sensing capability could be greatly boosted. NH3 or N2O plasma treated-Bi2O3 membranes could reach the pH sensitivity around 60 mV/pH and show promise for future biomedical applications.

Flexible Insole Sensors with Stably Connected Electrodes for Gait Phase Detection

Gait analysis is an important assessment tool for analyzing vital signals collected from individuals and for providing physical information of the human body, and it is emerging in a diverse range of application scenarios, such as disease diagnosis, fall prevention, rehabilitation, and human–robot interaction. Herein, a kind of surface processed conductive rubber was designed and investigated to develop a pressure-sensitive insole to monitor planar pressure in a real-time manner. Due to a novel surface processing method, the pressure sensor was characterized by stable contact resistance, simple manufacturing, and high mechanical durability. In the experiments, it was demonstrated that the developed pressure sensors were easily assembled with the inkjet-printed electrodes and a flexible substrate as a pressure-sensitive insole while maintaining good sensing performance. Moreover, resistive signals were wirelessly transmitted to computers in real time. By analyzing sampled resistive data combined with the gait information monitored by a visual-based reference system based on machine learning method (k-Nearest Neighbor algorithm), the corresponding relationship between plantar pressure distribution and lower limb joint angles was obtained. Finally, the experimental validation of the ability to accurately divide gait into several phases was conducted, illustrating the potential application of the developed device in healthcare and robotics.

A Low-Cost, Flexible Pressure Capacitor Sensor Using Polyurethane for Wireless Vehicle Detection

Detection of vehicles on the road can contribute to the establishment of an intelligent transportation management system to allow smooth transportation and the reduction of road accidents. Thus far, an efficient and low-cost polymer flexible pressure sensor for vehicle detection is lacking. This paper presents a flexible sensor for vehicle sensing and demonstrates a wireless system for monitoring vehicles on the road. A vehicle sensor was fabricated by sandwiching a polyurethane material between aluminum top/bottom electrodes. The sensing mechanism was based on changes in capacitance due to variation in the distance between the two electrodes at an applied external pressure. A clear response against a pressure load of 0.65 Mpa was observed, which is the same pressure as that of the car tire area in contact with the road. Significantly, the sensor was easy to embed on the road line due to its mechanical flexibility and large size. A field test was carried out by embedding the sensor on the road and crossing the sensor with a car. Moreover, the signal displayed on the tablet indicated that the sensing system can be used for wireless detection of the axle, speed, or weight of the vehicle on the road. The findings suggest that the flexible pressure sensor is a promising tool for use as a low-cost vehicle detector in future intelligent transportation management.