Influence of the Heating Method on the Efficiency of Biomethane Production from Expired Food Products

Characteristics of Solidified Carbon Dioxide and Perspectives for Its Sustainable Application in Sewage Sludge Management

Appropriate management is necessary to mitigate the environmental impacts of wastewater sludge. One lesser-known technology concerns the use of solidified CO₂ for dewatering, sanitization, and digestion improvement. Solidified CO₂ is a normal byproduct of natural gas treatment processes and can also be produced by dedicated biogas upgrading technologies. The way solidified CO₂ is sourced is fully in line with the principles of the circular economy and carbon dioxide mitigation. The aim of this review is to summarize the current state of knowledge on the production and application of solid CO₂ in the pretreatment and management of sewage sludge. Using solidified CO₂ for sludge conditioning causes effective lysis of microbial cells, which destroys activated sludge flocs, promotes biomass fragmentation, facilitates efficient dispersion of molecular associations, modifies cell morphology, and denatures macromolecules. Solidified CO₂ can be used as an attractive tool to sanitize and dewater sludge and as a pretreatment technology to improve methane digestion and fermentative hydrogen production. Furthermore, it can also be incorporated into a closed CO₂ cycle of biogas production-biogas upgrading-solidified CO₂ production-sludge disintegration-digestion-biogas production. This feature not only bolsters the technology's capacity to improve the performance and cost-effectiveness of digestion processes, but can also help reduce atmospheric CO₂ emissions, a crucial advantage in terms of environment protection. This new approach to solidified CO₂ generation and application largely counteracts previous limitations, which are mainly related to the low cost-effectiveness of the production process.

Effect of Acid Whey Pretreatment Using Ultrasonic Disintegration on the Removal of Organic Compounds and Anaerobic Digestion Efficiency

Acid whey is a by-product of the dairy industry that should be utilized or appropriately neutralized. Anaerobic processes represent a group of prospective methods for whey processing, and a key priority in their development is to improve their technological and economical effectiveness. The present study aimed to determine the effect of ultrasonic disintegration (UD) of acid whey on the course and effectiveness of methane fermentation. The study results demonstrated that extending the UD duration resulted in increased concentrations of dissolved forms of COD and TOC, efficiency of organic matter biodegradation, and CH₄ production. The best effects were achieved at 900 s US, including CH₄ production of 0.203 ± 0.01 dm³/gCOD_in. and CH₄ content accounting for 70.9 ± 2.8%. Organic compounds were removed with the following efficiencies: COD-78.7 ± 2.1%, TOC-80.2 ± 1.3%, and BOD₅-84.1 ± 1.6%. The highest net energy gain of 5.763 Wh was achieved upon UD of 300 s. Extension of UD time had no significant effect on the improvement in the energetic effectiveness of anaerobic digestion. A strong positive correlation was found between COD and TOC concentrations in the dissolved phase and CH₄ production yield.

Natural Gas Conversion and Liquid/Solid Organic Waste Gasification by Ultra-Superheated Steam

The technology of a pulsed detonation gun for gasification of organic waste with ultra-superheated steam has been experimentally demonstrated for the first time. Experiments were performed on natural gas conversion as well as on the gasification of liquid (waste machine oil) and solid (wood sawdust) waste by hot detonation products of natural gas–oxygen mixture at a frequency of detonation pulses f = 1 Hz. Periodic release of detonation products to a 100 L flow reactor provided a time-averaged mean temperature and pressure in the reactor at about 1200 K and 0.1 MPa. It is shown that the technology of a pulsed detonation gun can provide complete (100%) natural gas conversion to syngas containing H2 and CO with a H2/CO ratio of 1.25. During the gasification of liquid and solid wastes, the total volume fraction of combustible gases (H2, CO, and CH4) in the product syngas was 80 and 65% with H2/CO ratios of 0.8 and 0.5, respectively. Comparison of the experiments on natural gas conversion and liquid/solid organic waste gasification under the same conditions at f = 1 Hz showed that the composition of the product syngas in terms of H2 and CO content almost did not depend on the type of used feedstock. The estimated ideal energy gain defined as the ratio of the total energy of product syngas to the energy spent in its production from dry wood sawdust is about 4.6, i.e., the pulsed detonation technology of biomass gasification is economically very attractive.

Helianthus salicifolius as a New Biomass Source for Biogas Production

Renewable energy is becoming a widely discussed topic in the European Union (EU), due to a desire to reduce the negative effects of fossil fuels on climate change and biodiversity. About 60% of the total renewable energy produced in the EU is derived from biomass. Anaerobic digestion (AD) is an important pathway to convert biomass into biogas and then into bioenergy. Helianthus salicifolius is a perennial plant, whose biomass can serve as a co-substrate in biogas plants. Biomass composition, in addition to the biomethane and biogas potential, were investigated in raw green biomass and silage obtained from Helianthus salicifolius plants grown under different types (mineral and organic) and doses (0, 85, 170 kg N ha−1) of nitrogen fertilization. The biomethane production efficiency from Helianthus salicifolius was recorded for 25 days and found to range on average between 169.4 NL kg−1 VS for raw biomass and 193.2 NL kg−1 VS for silage. It follows from the current study that ensiling increases substrate digestibility and has a positive impact on methane concentration, but the biomethane and biogas production outputs from those substrates did not differ significantly at the end of the process.

Rendering of Beef Tallow for Biodiesel Production: Microwave versus Boiling Water and Acetone Fat Extraction

Biodiesel can substitute for conventional diesel fuel and contribute to the decarbonization of the transportation sector. To improve biodiesel sustainability and decrease production costs, low-grade fats such as non-edible animal fats must be used. Animal fats are mixed with tissues which must be removed before alcoholysis to avoid biodiesel contamination with nitrogen and phosphorus-containing compounds. Biodiesel was produced by the methanolysis of beef tallow and beef tallow/soybean oil mixtures over calcium heterogeneous catalysts obtained by the calcination of scallop shells. The tallow from fatty bovine tissues was extracted using boiling water, dry microwave treatment, and acetone extraction. The thermal stability and the moisture content of the extracted fats were evaluated by thermogravimetry. The thermograms of fats revealed that microwave treatment, which was faster (3 min instead of 40 min for boiling water and 240 min for acetone extraction) and had the lowest energy consumption, led to a dry fat with a thermal stability analogous to that of fats extracted with boiling water and acetone. All the extracted fats behaved similarly in the methanolysis reaction over calcium catalyst, with biodiesel yield (61–62%) being 30% lower than the analogous obtained from soybean oil (88%). Co-processing the extracted tallow with soybean oil overcomes the drawback related to the low-grade fats.

Anaerobic Co-Digestion of Food Waste with Sewage Sludge: Simulation and Optimization for Maximum Biogas Production

Anaerobic co-digestion (ACD), where two or more substrates are digested simultaneously, is able to prevent the problems associated with mono-digestion. The aim of this study is to develop a simulation model of ACD of food waste (FW) with sewage sludge (SS) for biogas production coupled with pre-treatment, sludge handling and biogas upgrading using SuperPro Designer v9.0. The Design Expert v13 is employed to perform optimization and evaluate the effect of hydraulic retention time (HRT), sludge recycle ratio, water to feed ratio (kg/kg) and SS to FW ratio (kg/kg) on the methane flow, chemical oxygen demand (COD) and volatile solids (VS). The results show that the methane yield of 0.29 L CH4/g COD removed, COD removal efficiency of 81.5% and VS removal efficiency of 69.2% are obtained with a HRT of 38.8 days, water to feed ratio (kg/kg) of 0.048, sludge recycle ratio of 0.438 and SS to FW ratio (kg/kg) of 0.044. Economic analysis has shown this study is feasible with a payback time of 6.2 years, net present value (NPV) of $5,283,000 and internal return rate (IRR) of 10.2%. This indicates that the ACD of FW and SS is economically feasible in a larger scale.

Anaerobic Reactor Filling for Phosphorus Removal by Metal Dissolution Method

A commonly indicated drawback of anaerobic wastewater treatment is the low effectiveness of phosphorus removal. One possibility to eliminate this disadvantage is the implementation of active fillings that contain admixtures of metals, minerals, or other elements contributing to wastewater treatment intensification. The aim of the research was to present an active filling produced via microcellular extrusion technology, and to determine its properties and performance in anaerobic wastewater treatment. The influence of copper and iron admixtures on the properties of the obtained porous extrudate in terms of its functional properties was also examined. The Barus effect increased with the highest content of the blowing agent in the material from 110 ± 12 to 134 ± 14. The addition of metal powders caused an increase in the extrudate density. The modification of PVC resulted in the highest porosity, amounting to 47.0% ± 3.2%, and caused the tensile strength to decrease by about 50%. The determined values ranged from 211.8 ± 18.3 MPa to 97.1 ± 10.0 MPa. The use of the filling in anaerobic rectors promoted COD removal, intensified biogas production, and eliminated phosphorus with an efficiency of 64.4% to 90.7%, depending on the type of wastewater and applied technological parameters.

Influence of the Fertilization Method on the Silphium perfoliatum Biomass Composition and Methane Fermentation Efficiency

Biogas production is one of the solutions for replacing fossil fuels, which promotes the widespread use of green energy. The aim of this study was to determine the potential of Silphium perfoliatum as an energy crop for biogas production, as well as the effect of different fertilization doses (0, 85 and 170 kg N ha−1) on the production potential (NL CH4 kg−1 VS) of Silphium perfoliatum. The study investigated the use of different feedstocks, such as raw and ensiled Silphium perfoliatum biomass. The methane production ranged between 193.59 and 243.61 NL CH4 kg−1 VS. The highest biogas production potential was achieved with the biomasses which were cultivated with the highest fertilization dose (170 kg N ha−1), both for raw and ensiled crop biomasses, although the difference from the other fertilization doses was not significant. The feedstock (biomass and silage) and digestate parameters were investigated as well. The use of Silphium perfoliatum for biogas production seems very promising since its methane production potential was found to be similar to that of the most common energy crop, such as maize, indicating that Silphium perfoliatum can compete in the future with maize.

Effect of the Substrate to Inoculum Ratios on the Kinetics of Biogas Production during the Mesophilic Anaerobic Digestion of Food Waste

This study evaluates the effects of the varying substrate to inoculum ratios (S:I) of 0.5, 1, 2, 3, 4, 5, and 6 (volatile solids/VS basis) on the kinetics of biogas production during batch mesophilic (35 ± 1 °C) anaerobic digestion (AD) of simulated food waste (FW), using anaerobic digestate as the inoculum. Kinetic parameters during biogas production (scrubbed with NaOH solution) are predicted by the first-order and the modified Gompertz model. The observed average specific biogas yields are in descending order corresponding to the S:I ratios 1, 2, 4, 6, 3, 5, and 0.5, respectively, and the significant effect of the S:I ratio was observed. The tests with the S:I of 1 have the maximum average biogas production rates of 88.56 NmL/gVS.d, whereas tests with the S:I of 6 exhibited the lowest production rates (24.61 NmL/gVS.d). The maximum biogas yields, predicted by the first order and the modified Gompertz model, are 668.65 NmL/gVS (experimental 674.40 ± 29.10 NmL/gVS) and 653.17 NmL/gVS, respectively. The modified Gompertz model has been proven to be suitable in predicting biogas production from FW. VS removal efficiency is greater in higher S:I ratios, with a maximum of 78.80 % at the S:I ratio of 6, supported by the longer incubation time. Moreover, a significant effect of the S:I ratio is seen on kinetics and energy recovery from the AD of FW.

Recovery of Household Waste by Generation of Biogas as Energy and Compost as Bio-Fertilizer—A Review

Nowadays, organic waste and especially household waste represents a significant global issue due to population growth. The anaerobic digestion (AD) process is an essential operation contributing powerfully to the valorization of organic waste including food waste in terms of renewable energy generation (biogas) and the rich-nutrient residue that can be utilized as bio-fertilizer. Thus, this process (AD) allows for good recovery of household waste by generating biogas and compost. However, the AD operation has been affected by several key factors. In this paper, we aim to involve different critical parameters influencing the AD process, including temperature, pH, organic loading rate (OLR), carbon to nitrogen ratio (C/N), and total solid content (TS(%)). Further, the paper highlights the inhibition caused by the excessive accumulation of volatile fatty acids (VFAs) and ammoniac, which exhibits the positive effects of co-digestion, pretreatment methods, and mixing techniques for maintaining process stability and enhancing biogas production. We analyze some current mathematical models explored in the literature, such as distinct generic, non-structural, combined, and kinetic first-order models. Finally, the study discusses challenges, provides some possible solutions, and a future perspective that promises to be a highly useful resource for researchers working in the field of household waste recovery for the generation of biogas.

The Effect of Electromagnetic Microwave Radiation on Methane Fermentation of Selected Energy Crop Species

The aim of the present study was to determine how thermal stimulation via electromagnetic microwave radiation impacts the yields of biogas and methane produced by methane fermentation of five selected energy crop species in anaerobic reactors. The resultant performance was compared with that of reactors with conventional temperature control. The highest biogas production capacity was achieved for maize silage and Virginia mallow silage (i.e., 680 ± 28 dm3N/kgVS and 506 ± 16 dm3N/kgVS, respectively). Microwave radiation as a method of heating anaerobic reactors provided a statistically-significantly boost in methane production from maize silage (18% increase). Biomethane production from maize silage rose from 361 ± 12 dm3N/kgVS to 426 ± 14 dm3N/kgVS. In the other experimental variants, the differences between methane concentrations in the biogas were non-significant.

Progress in the Production of Biogas from Maize Silage after Acid-Heat Pretreatment

One of the most effective technologies involving the use of lignocellulosic biomass is the production of biofuels, including methane-rich biogas. In order to increase the amount of gas produced, it is necessary to optimize the fermentation process, for example, by substrate pretreatment. The present study aimed to analyze the coupled effects of microwave radiation and the following acids: phosphoric(V) acid (H3PO4), hydrochloric acid (HCl), and sulfuric(VI) acid (H2SO4), on the destruction of a lignocellulosic complex of maize silage biomass and its susceptibility to anaerobic degradation in the methane fermentation process. The study compared the effects of plant biomass (maize silage) disintegration using microwave and conventional heating; the criterion differentiating experimental variants was the dose of acid used, i.e., 10% H3PO4, 10% HCl, and 10% H2SO4 in doses of 0.02, 0.05, 0.10, 0.20, and 0.40 g/gTS. Microwave heating caused a higher biogas production in the case of all acids tested (HCl, H2SO4, H3PO4). The highest biogas volume, exceeding 1800 L/kgVS, was produced in the variant with HCl used at a dose of 0.4 g/gTS.

A Novel Approach of Bioesters Synthesis through Different Technologies by Highlighting the Lowest Energetic Consumption One

Fatty acids esters have a wide application as bioplasticizers and biolubricants in different industries, obtained mainly in classic batch reactors, through an equilibrium complex reaction, that involves high temperatures, long reaction times, vigorously stirring, and much energy consumption. To overcome these shortcomings, we synthesized a series of fatty acid esters (soybean oil fatty acids being the acid components with various hydroxyl compounds) through novel low energy consumption technologies using a bubble column reactor, a microwave field reactor and for comparison meaning, a classic batch reactor. The obtained bioesters physicochemical properties were similar to one another, a good concordance among their rheological properties was obtained, but the energetic consumption is lower when using the bubble column or the microwave reactors instead of the classical batch reactor.

Influence of the Preliminary Storage on Methane Yield of Anaerobic Digestion of the Organic Fraction of Municipal Solid Waste

Anaerobic digestion (AD) is a suitable management option for the energy valorization of many wastes, including the organic fraction of municipal solid waste (OFMSW). However, in some cases, long storage after the separate collection of this waste is required for management reasons, especially when the amount of waste to be treated temporarily exceeds the capacity of available AD plants. This study evaluates the biochemical methane potential (BMP) of the OFMSW after preliminary storage of 2, 6, and 10 days, in order to assess whether they are still suitable for AD or not. Moreover, the accuracy of three kinetic models (first order, Gompertz, and logistic models) in estimating the methane yield of stored OFMSW is tested. The resulting methane yield was between about 500 and 650 NmL·gVS−1 and slightly increased with the increase of the storage time after collection. Overall, this study has demonstrated that storage of OFMSW, when the collected amount of solid waste exceeds the treatment capacity of AD plants, a storage time up to 10 days does not impact the methane yield of the process.

Microwave Radiation Influence on Dairy Waste Anaerobic Digestion in a Multi-Section Hybrid Anaerobic Reactor (M-SHAR)

Whey is a primary by-product of dairy plants, and one that is often difficult to manage. As whey processing units are costly and complicated, only 15–20% of whey is recycled for use in the food industry. The difficulties in managing waste whey are particularly pronounced for small, local dairy plants. One possible solution to this problem is to use advanced and efficient digesters. The aim of this study was to present an innovative multi-section hybrid anaerobic bioreactor (M-SHAR) design and to identify how microwave radiation heating (MRH) affects methane fermentation of liquid dairy waste (LDW) primarily composed of acid whey. The MRH reactor was found to perform better in terms of COD removal and biogas production compared with the convection-heated reactor. The heating method had a significant differentiating effect at higher organic load rates (OLRs). With OLRs ranging from 15 to 25 kgCOD∙m−3∙d−1, the M-SHAR with MRH ensured a 5% higher COD removal efficiency and 12–20% higher biogas yields.