Development and Characterization of Semi-Refined Iota Carrageenan/SiO2-ZnO Bionanocomposite Film with the Addition of Cassava Starch for Application on Minced Chicken Meat Packaging

Development and characterization of carrageenan/nanocellulose/silver nanoparticles bionanocomposite film from Kappaphycus alvarezii seaweed for food packaging

This study focuses on developing seaweed-based bionanocomposite films using carrageenan (Cr) as the matrix with nanocellulose (NC) as reinforcing material and silver nanoparticles (AgNPs) as antimicrobial agent, all sourced from Kappaphycus alvarezii seaweed. The Cr/NC/AgNPs bionanocomposite films were created using a solvent casting technique and comprehensively characterized to assess their suitability for food packaging applications. The addition of NC and AgNPs significantly improved the mechanical properties, with a maximum load of 16.73 N, tensile strength of 6.81 MPa, elastic modulus of 32.18 MPa, and elongation at break of 18.73 %. The films exhibited excellent optical properties and enhanced moisture barrier performance, with a water vapor transmission rate of 5.62 g/m2d, moisture content of 11.09 %, moisture uptake of 85.98 %, and water solubility of 47.7 %. Thermal analysis showed improved stability, with decomposition temperatures up to 282 °C. The films biodegraded completely within 15 days. Storage tests on bread as a food model demonstrated the films' antimicrobial efficacy, preventing mold growth for one month. Silver ion migration (0.013 μg/g) was well below the safety limit (0.05 μg/g). These results highlight the potential of Cr/NC/AgNPs bionanocomposite films as sustainable, functional materials for food packaging.

Development of κ-carrageenan/tourmaline composite for active food packaging applications: Improved mechanical, gas barrier, and antimicrobial

In order to solve the environmental pollution problems of traditional food packaging films, a kind of antibacterial packaging film based on κ-carrageenan and tourmaline powder was prepared. The addition of tourmaline powder as an inorganic filler improved the mechanical properties and gas barrier properties of κ-carrageenan films, and tourmaline had the function of spontaneously generating negative ions (NAIs) to give the film the antibacterial effect. With the increase in the amount of tourmaline powder, the water vapor permeability and oxygen permeability decrease, the water contact angle becomes larger, and the thermal degradation temperature increases. When the additional amount of tourmaline powder is 0.75 (%, w/v), the elongation at break and tensile strength can reach 39.356 % and 8.952 MPa. The κ-carrageenan/tourmaline composite film has an inhibitory effect on foodborne S. aureus, the best inhibition rate was obtained at 39.80 %. The weight loss of the figs packaged with this film is reduced, and the decay rate is slower. These results indicated that the κ-carrageenan/tourmaline composite film is promising in the food industry.

Solid dispersions as effective curcumin vehicles to obtain k-carrageenan functional films for olive oil preservation

Synthetic packaging materials offer cost efficiency and performance but pose environmental risks. This study explores sustainable alternatives by developing k-carrageenan (KC) films functionalized with curcumin, using solid dispersions (SDs) to improve curcumin's compatibility, addressing the challenge of incorporating hydrophobic functionalities into hydrophilic film matrices. Films with varying curcumin content (1-20 wt%; KC1-KC20) were compared to a base film without curcumin (KC0) regarding water solubility, vapor permeability, water contact angle, and tensile properties. Compared to KC0, KC10 (10 % curcumin-SDs) exhibited improved water resistance, with solubility decreasing from 82.89 % to 77.18 %, while maintaining vapor permeability (2.96 × 10-10 g·m/s·m2·Pa). KC10 demonstrated enhanced tensile properties, with a 12.51 % increase in tensile modulus (241.47 MPa), a 3.86 % increase in stress at break (3.50 MPa), and a 4.42 % increase in strain at break (2.36 %). Furthermore, it exhibited potent antioxidant activity without releasing curcumin into a simulated fatty medium (non-migratory active protection mechanism), effectively preserving olive oil by limiting lipid oxidation to a peroxide value (PV) of 14 mEq. O2/kg oil, compared to 20 mEq. O2/kg oil in unprotected samples under accelerated conditions. It demonstrated significant antimicrobial activity with bacterial reductions of 95.4 % (Escherichia coli) and 90.6 % (Listeria monocytogenes), surpassing KC0. In conclusion, k-carrageenan films functionalized with curcumin SDs are promising and sustainable alternatives to synthetic packaging materials.

Improving functional properties of starch-based films by ultraviolet (UV-C) technology: Characterization and application on minced meat packaging

This study aimed to utilize UV-C technology to improve the functional properties of starch-based films for minced meat packaging. Starch film solutions were exposed to UV-C light for varying durations (15, 30, 60, and 120 min). Results revealed significant reductions in the water solubility, swelling degree, and elongation at break values of films following treatment (P < 0.05). Opacity values consistently increased with prolonged UV exposure time, particularly in films treated for 30, 60, and 120 min (P < 0.05). Also, the water contact angle of films significantly increased (P < 0.05) while their water vapor permeability decreased. SEM observations showed that UV-C treatment resulted in excellent miscibility, compatibility, and strong intermolecular bonding in starch films. FTIR, X-ray diffraction, and thermogravimetric analysis further confirmed the excellent compatibility of UV-C-treated films within the film matrix. Notably, starch films treated with UV-C for 60 min exhibited the best characteristics for minced meat packaging. Minced meat packaged with these treated films showed lower thiobarbituric acid values (0.033 mg MDA/kg sample) and total viable counts (5.93 log CFU/g) than those packaged with untreated films throughout storage. These findings highlight the significant potential of UV-C-treated starch-based films, particularly those treated for 60 min, as functional packaging solutions for minced meat preservation.

Development and characterization of semi-refined iota carrageenan/fish gelatin-based biocomposite film incorporated with SiO2/ZnO nanoparticles

Food packaging based on natural polymers from polysaccharides and proteins can be an alternative to replace conventional plastics. In the present study, semi-refined iota carrageenan (SRIC) and fish gelatin (FG) were used as polymer matrix film with different concentration ratios (0.5:1.5 %, 1.0:1.0 % and 1.5:0.5 % w/w) and SiO2-ZnO nanoparticles were incorporated as fillers with the same concentration in all formulas (0.5:1.5 % w/w carrageenan-fish gelatin). This study aimed to develop films for food packaging applications with desirable physical, mechanical, optical, chemical, and microbiological properties. The results showed that incorporating SiO2-ZnO nanoparticles significantly (p < 0.05) improved the films' elongation at break, UV-screening properties, and antimicrobial activity. Also, the films' thickness, degradability, and transparency significantly (p < 0.05) increased with the higher concentration of fish gelatin addition in the SRIC matrix polymer. The best formula was obtained on the SRIC-FG film at the ratio of 1.5:0.5 % w/w, which performed excellent antimicrobial activity. Thus, semi-refined iota carrageenan/fish gelatin-based biocomposite film incorporated with SiO2-ZnO nanoparticles can be potentially developed as eco-friendly and intelligent food packaging materials to resolve traditional plastic-related issues and prevent food waste.

Polysaccharides and proteins based bionanocomposites as smart packaging materials: From fabrication to food packaging applications a review

Food industry is the biggest and rapidly growing industries all over the world. This sector consumes around 40 % of the total plastic produced worldwide as packaging material. The conventional packaging material is mainly petrochemical based. However, these petrochemical based materials impose serious concerns towards environment after its disposal as they are nondegradable. Thus, in search of an appropriate replacement for conventional plastics, biopolymers such as polysaccharides (starch, cellulose, chitosan, natural gums, etc.), proteins (gelatin, collagen, soy protein, etc.), and fatty acids find as an option but again limited by its inherent properties. Attention on the initiatives towards the development of more sustainable, useful, and biodegradable packaging materials, leading the way towards a new and revolutionary green era in the food sector. Eco-friendly packaging materials are now growing dramatically, at a pace of about 10-20 % annually. The recombination of biopolymers and nanomaterials through intercalation composite technology at the nanoscale demonstrated some mesmerizing characteristics pertaining to both biopolymer and nanomaterials such as rigidity, thermal stability, sensing and bioactive property inherent to nanomaterials as well as biopolymers properties such as flexibility, processability and biodegradability. The dramatic increase of scientific research in the last one decade in the area of bionanocomposites in food packaging had reflected its potential as a much-required and important alternative to conventional petroleum-based material. This review presents a comprehensive overview on the importance and recent advances in the field of bionanocomposite and its application in food packaging. Different methods for the fabrication of bionanocomposite are also discussed briefly. Finally, a clear perspective and future prospects of bionanocomposites in food packaging were presented.

An investigation of the morphological, thermal, mechanical, and barrier properties of an active packaging containing micro- and nano-sized ZnO particles

Biodegradable films are extremely important for food packaging applications since they minimize environmental effects. However, their application areas are limited due to insufficient characteristics required for particular applications. The objective of the present research was to improve the properties of sago-based biodegradable films embedded with nano- and micro-ZnO (zinc oxide). Nano and micro-ZnO were incorporated in the films at different percentages (1%, 3%, and 5%) in that the films were formed using the solvent casting method. The physicochemical, barrier, thermal, optical, morphology, and mechanical properties of sago-based films were investigated. Adding 5% of micro- and nano-ZnO significantly improved film thickness (0.162 and 0.150 mm, respectively) and WVP (4.40 and 5.64 (kg/s)/(m.Pa), respectively) while the optical properties and thermal stability exhibited superior performance. Micro-ZnO particles improved the mechanical properties of sago-based biodegradable films with the tensile strength reaching 6.173 MPa. Moreover, sago-based nano-ZnO films showed excellent UV-shielding performance and relatively good visible-light transmittance. This study suggested that sago biodegradable film incorporated with micro-ZnO could be an excellent alternative to petroleum-based plastic packaging.

Recent Developments and Formulations for Hydrophobic Modification of Carrageenan Bionanocomposites

Versatility of the anionic algal polysaccharide carrageenan has long been discussed and explored, especially for their affinity towards water molecules. While this feature is advantageous in certain applications such as water remediation, wound healing, etc., the usefulness of this biopolymer is extremely limited when it comes to applications such as food packaging. Scientists around the globe are carrying out research works on venturing diverse methods to integrate a hydrophobic nature into these polysaccharides without compromising their other functionalities. Considering these foregoing studies, this review was designed to have an in-depth understanding of diverse methods and techniques adopted for tuning the hydrophobic nature of carrageenan-based bionanocomposites, both via surface alterations or by changes made to their chemical structure and attached functional groups. This review article mainly focused on how the hydrophobicity of carrageenan bionanocomposites varied as a function of the type and refinement of carrageenan, and with the incorporation of additives including plasticisers, nanofillers, bioactive agents, etc. Incorporation of nanofillers such as polysaccharide-based nanoparticles, nanoclays, bioceramic and mineral based nanoparticles, carbon dots and nanotubes, metal oxide nanoparticles, etc., along with their synergistic effects in hybrid bionanocomposites are also dealt with in this comprehensive review article.

Turmeric carbon quantum dots enhanced chitosan nanocomposite films based on photodynamic inactivation technology for antibacterial food packaging

The increased demand for food quality and safety has led the food industry to pay urgent attention to new packaging materials with antimicrobial activity. In this study, we combined photodynamic inactivation of bactericidal technology in food packaging materials by incorporating fluorescent carbon quantum dots (CDs) prepared from the natural plant turmeric into a chitosan matrix to prepare a series of active composite food packaging films (CDs-CS). The chitosan film containing CDs had better mechanical properties, UV protection and hydrophobicity. Under irradiation with a 405 nm light source, the composite film was able to produce abundant reactive oxygen species, and the CDs-CS₂ film exhibited reductions of approximately 3.19 and 2.05 Log₁₀ CFU/mL for Staphylococcus aureus and Escherichia coli respectively within 40 min. In cold pork storage applications, CDs-CS₂ films showed inhibition of the growth of colonization in pork and retarded the spoilage of pork within 10 days. This work will provide new insights to explore safe and efficient antimicrobial food packaging.

Cassava starch films for food packaging: Trends over the last decade and future research

Cassava starch is one of the most available and cost-effective biopolymers. This work aimed to apply a bibliometric methodology to identify the most impactful scientific data on cassava starch and its residues for food packaging in the last ten years. As a result, an increasing interest in this subject has been observed, mainly in the past five years. Among the 85 selected scientific publications, Brazil and China have been leading the research on starch-based films, accounting for 39 % of the total. The International Journal of Biological Macromolecules was the main scientific source of information. Besides cassava starch, 41.18 % of these studies added other biopolymers, 5.88 % added synthetic polymers, and 4.71 % added a combination of both. Studies analyzed suggested that different modifications in starch can improve films' mechanical and barrier properties. In addition, 52.94 % of articles evaluated the film's bioactivity. Still, only 37.65 % assessed the performance of those films as food packaging, suggesting that more studies should be conducted on assessing the potential of these alternative packages. Future research should consider scale-up methods for film production, including cost analysis, assessment life cycle, and the impact on the safety and quality of a broader range of foods.

Synthesis, Characterization, and Performance of Semi-Refined Kappa Carrageenan-Based Film Incorporating Cassava Starch

This paper reports the incorporation of cassava starch (CS) at various concentrations into a previously developed ZnO/SiO₂-semi-refined kappa carrageenan-based film (SRκC) bionanocomposite and evaluates its performance as minced chicken edible packaging. The incorporation of CS into SRκC-based films aims to provide multifunctional food packaging with enhanced surface morphology, thickness, mechanical properties, and transparency. The effect of the incorporation of various mixing ratios of CS and SRκC (CS:SRκC ratios of 1:3, 1:1, and 3:1) was investigated. The results show that the surface morphology, thickness, and mechanical properties of the SRκC-based films are increased by incorporating CS. Interestingly, a significant shelf-life improvement of up to 6 days is obtained for the application of the CS:SRκC 1:3 film as minced chicken packaging. It is concluded that the incorporation of CS into SRκC-based film is promising for extending the shelf life of minced chicken samples.

Fabrication and characterization of bio-nanocomposite films using κ-Carrageenan and Kappaphycus alvarezii seaweed for multiple industrial applications

In the present study, the whole seaweed from Kappaphycus alvarezii (containing carrageenan) was used for preparation of bio-nanocomposite films by blending with metal oxide nanoparticles such as zinc oxide (ZnONPs), cupric oxide (CuONPs) and silicon dioxide (SiO₂NPs) for multiple applications, and their properties were compared with standard refined κ-Carrageenan (commercial grade). Simultaneously, the antibacterial activity and biodegradation profile of the prepared bio-nanocomposite film were also studied. The incorporation of nanoparticles into the bioplastic film matrices altered the surface morphology, increased the roughness and significantly (p < 0.05) reduced the UV transmittance, water uptake ratio (WUR), moisture content and solubility in both standard carrageenan-based bio-nanocomposite films (CBF) and Kappaphycus- based bio-nanocomposite films (KBF) compared to control. The average roughness (Ra) of KBF increased compared to CBF; however, CBF showed better tensile strength compared to KBF. Both KBF and CBF loaded with nanoparticles exhibited strong antibacterial activity against Staphylococcus aureus and Escherichia coli. However, KBF performed better compared to CBF. Antimicrobial effect of nanoparticles delayed the degradation of the bio-nanocomposite films. The present study proposes that the whole seaweed (Kappaphycus alvarezii) can be used directly for multiple industrial applications.