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Rasheed M, Fan X, Guo B, Jiang J, Li M, Zhang Y, Zhang B, Cui Y. Unveiling the dynamic interactions of gluten-starch-water in frozen dough: An in-depth review. Compr Rev Food Sci Food Saf 2025; 24:e370120. [PMID: 39921295 DOI: 10.1111/1541-4337.70120] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/01/2024] [Revised: 12/19/2024] [Accepted: 01/08/2025] [Indexed: 02/10/2025]
Abstract
In recent decades, frozen dough has become an attractive means of preserving and offering the convenience of fresh-tasting foods while retaining their nutritional benefits. However, the frozen dough industry still faces significant challenges related to processing, freezing, and storage that affect the dough's quality and stability during thawing. Understanding the complex interactions between proteins (gluten, glutenin, gliadin, and glutenin macropolymers), starch dynamics (gelatinization and retrogradation), and water distribution-particularly how ice crystals interact with the gluten-starch matrix-is essential for improving frozen dough quality. This review also delves into the rheological properties resulting from the interplay of these components, emphasizing their collective impact on dough texture and stability. Additionally, it explores various freezing mechanisms and innovative strategies to reduce freeze damage, as well as practical challenges in translating theoretical insights into industrial applications. Finally, it proposes future strategies for improving the shelf life and quality of frozen dough by optimizing freezing methods and water distribution. Through a comprehensive synthesis of current literature, this review underscores the critical importance of gluten-starch-water interactions in frozen dough and highlights promising strategies for enhancing product performance and quality.
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Affiliation(s)
- Mohsin Rasheed
- Institute of Food Science and Technology, Chinese Academy of Agriculture Sciences Comprehensive Utilization Laboratory of Cereal and Oil Processing, Ministry of Agriculture and Rural, Beijing, China
| | - Xiangqi Fan
- Institute of Food Science and Technology, Chinese Academy of Agriculture Sciences Comprehensive Utilization Laboratory of Cereal and Oil Processing, Ministry of Agriculture and Rural, Beijing, China
| | - Boli Guo
- Institute of Food Science and Technology, Chinese Academy of Agriculture Sciences Comprehensive Utilization Laboratory of Cereal and Oil Processing, Ministry of Agriculture and Rural, Beijing, China
- Zhongyuan Research Center, CAAS, Xinxiang, China
- Institute of Food Science Technology Nutrition and Health (Cangzhou), CAAS, Cangzhou, China
| | - Jikai Jiang
- Institute of Food Science and Technology, Chinese Academy of Agriculture Sciences Comprehensive Utilization Laboratory of Cereal and Oil Processing, Ministry of Agriculture and Rural, Beijing, China
| | - Ming Li
- Institute of Food Science and Technology, Chinese Academy of Agriculture Sciences Comprehensive Utilization Laboratory of Cereal and Oil Processing, Ministry of Agriculture and Rural, Beijing, China
- Zhongyuan Research Center, CAAS, Xinxiang, China
- Institute of Food Science Technology Nutrition and Health (Cangzhou), CAAS, Cangzhou, China
| | - Yingquan Zhang
- Institute of Food Science and Technology, Chinese Academy of Agriculture Sciences Comprehensive Utilization Laboratory of Cereal and Oil Processing, Ministry of Agriculture and Rural, Beijing, China
| | - Bo Zhang
- Institute of Food Science and Technology, Chinese Academy of Agriculture Sciences Comprehensive Utilization Laboratory of Cereal and Oil Processing, Ministry of Agriculture and Rural, Beijing, China
| | - Yutong Cui
- Institute of Food Science and Technology, Chinese Academy of Agriculture Sciences Comprehensive Utilization Laboratory of Cereal and Oil Processing, Ministry of Agriculture and Rural, Beijing, China
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2
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Rivera-Tobar D, Pérez-Won M, Jara-Quijada E, González-Cavieres L, Tabilo-Munizaga G, Lemus-Mondaca R. Principles of ultrasonic agglomeration and its effect on physicochemical and macro- and microstructural properties of foods. Food Chem 2025; 463:141309. [PMID: 39326307 DOI: 10.1016/j.foodchem.2024.141309] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/12/2024] [Revised: 09/06/2024] [Accepted: 09/13/2024] [Indexed: 09/28/2024]
Abstract
Ultrasonic compaction, also known as ultrasonic agglomeration, is an emerging technology that represents a novel alternative for food agglomeration; it is of great interest to the food industry. This review aims to gather information on the physicochemical, organoleptic, microbiological, and structural changes generated by ultrasound and study the fundamentals of agglomeration and ultrasound in different food matrices. In addition, chemical changes are reported in some nutrients related to conformational changes, such as the disintegration of diacylglycerides into monoacylglycerols, disordering of the crystalline region of starch granules to the amorphous phase, disruption of the membrane in plant cells, and transient or permanent modification of the protein structure (3D folding). The increasing development of patents can provide an insight into the potential of ultrasonic agglomeration applications in the food industry.
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Affiliation(s)
- Daniela Rivera-Tobar
- Department of Food Science and Technology, Faculty of Technological, Universidad de Santiago de Chile, Av. Víctor Jara 3769, Estación Central, Región Metropolitana, Chile..
| | - Mario Pérez-Won
- Department of Food Engineering, Faculty of Health and Food Science, Universidad del Bío-Bío, Av. Andrés Bello 720, Box 447, Chillán, Chile..
| | - Erick Jara-Quijada
- Department of Food Engineering, Faculty of Health and Food Science, Universidad del Bío-Bío, Av. Andrés Bello 720, Box 447, Chillán, Chile.; Nutrition and Dietetics, Faculty of Health Sciences, Universidad Adventista de Chile, Camino a Las Mariposas #11771, Chillán, Chile
| | - Luis González-Cavieres
- Department of Food Engineering, Faculty of Health and Food Science, Universidad del Bío-Bío, Av. Andrés Bello 720, Box 447, Chillán, Chile
| | - Gipsy Tabilo-Munizaga
- Department of Food Engineering, Faculty of Health and Food Science, Universidad del Bío-Bío, Av. Andrés Bello 720, Box 447, Chillán, Chile
| | - Roberto Lemus-Mondaca
- Department of Food Science and Chemical Technology, Faculty of Chemical Sciences and Pharmaceutical, Universidad de Chile, Calle Dr. Carlos Lorca 964, Independencia, Región Metropolitana, Chile
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3
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Paraskevopoulou E, Andreou V, Dermesonlouoglou EK, Taoukis PS. Combined effect of pulsed electric field and osmotic dehydration pretreatments on mass transfer and quality of air-dried pumpkin. J Food Sci 2022; 87:4839-4853. [PMID: 36250503 DOI: 10.1111/1750-3841.16350] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/21/2022] [Revised: 09/09/2022] [Accepted: 09/15/2022] [Indexed: 11/29/2022]
Abstract
Pulsed electric field (PEF) and osmotic dehydration (OD) pretreatment can accelerate the time-consuming drying process and minimize its high energy demands. The effect of PEF and OD pre-processing conditions and osmotic solution composition on mass transfer kinetics (water loss, solid gain, water activity) and quality properties (color, texture, total sensory quality) during OD and subsequent air-drying (AD) of pumpkin was studied. Application of PEF (2.0 kV/cm-1500 pulses) significantly enhanced mass transfer during subsequent air-drying (increased effective diffusivity coefficient Des and drying rate kdrying , respectively). PEF and OD treatments led to a significant reduction of the processing time by 12 and 10%, respectively (p < 0.05). The maximum reduction of processing time by 27% (p < 0.05) (compared to untreated sample) resulted in combined use of PEF and OD as pretreatments prior to AD. When PEF pretreatment was combined with OD prior to AD, the corresponding energy was by 50% less than the respective energy required for nonprocessed samples. PRACTICAL APPLICATION: Pulsed electric fields (PEF) and osmotic dehydration (OD) can be applied for the production of air-dried pumpkin cuts of superior quality (in terms of quality and sensory characteristics) and reduced energy requirements (as a result of total processing time decrease).
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Affiliation(s)
- Eleni Paraskevopoulou
- School of Chemical Engineering, Laboratory of Food Chemistry and Technology, National Technical University of Athens, Iroon Polytechniou, Polytechnioupoli Zorafou, Athens, Greece
| | - Varvara Andreou
- School of Chemical Engineering, Laboratory of Food Chemistry and Technology, National Technical University of Athens, Iroon Polytechniou, Polytechnioupoli Zorafou, Athens, Greece
| | - Efimia K Dermesonlouoglou
- School of Chemical Engineering, Laboratory of Food Chemistry and Technology, National Technical University of Athens, Iroon Polytechniou, Polytechnioupoli Zorafou, Athens, Greece
| | - Petros S Taoukis
- School of Chemical Engineering, Laboratory of Food Chemistry and Technology, National Technical University of Athens, Iroon Polytechniou, Polytechnioupoli Zorafou, Athens, Greece
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Pandiselvam R, Tak Y, Olum E, Sujayasree OJ, Tekgül Y, Çalışkan Koç G, Kaur M, Nayi P, Kothakota A, Kumar M. Advanced osmotic dehydration techniques combined with emerging drying methods for sustainable food production: Impact on bioactive components, texture, color, and sensory properties of food. J Texture Stud 2022; 53:737-762. [PMID: 34743330 DOI: 10.1111/jtxs.12643] [Citation(s) in RCA: 22] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/16/2021] [Revised: 11/02/2021] [Accepted: 11/04/2021] [Indexed: 12/30/2022]
Abstract
The food industries are looking for potential preservation methods for fruits and vegetables. The combination of osmosis and drying has proved the efficient method to improve the food quality. Osmotic dehydration is a mass transfer process in which water molecules from the food move to an osmo-active solution and the solutes from the solution migrate into the food. Advanced osmotic dehydration techniques such as electric field pulse treatment, ultrasonic and microwave-assisted dehydration, pulsed vacuum, and osmodehydrofreezing can improve the nutritional quality (bioactive) and sensory properties (color, texture, aroma, flavor) of fresh and cut-fruits without changing their reliability. Emerging osmotic dehydration technologies can preserve the structure of fruit tissue by forming microscopic channels and increasing effective water diffusivity. However, it is important to analyze the effect of advanced osmotic dehydration techniques on the quality of food products to understand the industrial scalability of these techniques. The present paper discusses the impact of recent osmotic dehydration techniques on bioactive, antioxidant capacity, color, and sensory profile of food.
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Affiliation(s)
- Ravi Pandiselvam
- Physiology, Biochemistry and Post-Harvest Technology Division, ICAR-Central Plantation Crops Research Institute (CPCRI), Kasaragod, Kerala, India
| | - Yamini Tak
- Department of Biochemistry, Agriculture University, Kota, Rajasthan, India
| | - Emine Olum
- Department of Gastronomy and Culinary Arts, Faculty of Fine Arts Design and Architecture, Istanbul Medipol University, Istanbul, Turkey
| | - O J Sujayasree
- Division of Post-Harvest Technology, ICAR-Indian Agricultural Research Institute, New Delhi, India
| | - Yeliz Tekgül
- Food Processing Department, Kösk Vocational School, Aydın Adnan Menderes University, Aydin, Turkey
| | - Gülşah Çalışkan Koç
- Food Technology Program, Eşme Vocational High School, Uşak University, Uşak, Turkey
| | - Manpreet Kaur
- Department of Biochemistry, Punjab Agricultural University, Ludhiana, Punjab, India
| | - Pratik Nayi
- Department of Tropical Agriculture and International Cooperation, National Pingtung University of Science and Technology, 1 Shuefu Road, Neipu, Pingtung, Taiwan
| | - Anjineyulu Kothakota
- Agro-Processing and Technology Division, CSIR-National Institute for Interdisciplinary Science and Technology (NIIST), Trivandrum, Kerala, India
| | - Manoj Kumar
- Chemical and Biochemical Processing Division, ICAR-Central Institute for Research on Cotton Technology, Mumbai, India
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5
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Hu R, Zhang M, Liu W, Mujumdar AS, Bai B. Novel synergistic freezing methods and technologies for enhanced food product quality: A critical review. Compr Rev Food Sci Food Saf 2022; 21:1979-2001. [PMID: 35179815 DOI: 10.1111/1541-4337.12919] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/15/2021] [Revised: 12/19/2021] [Accepted: 01/04/2022] [Indexed: 11/28/2022]
Abstract
Freezing has a long history as an effective food preservation method, but traditional freezing technologies have quality limitations, such as the potential for water loss and/or shrinkage and/or nutrient loss, etc. in the frozen products. Due to enhanced quality preservation and simpler thawing operation, synergistic technologies for freezing are emerging as the optimal methods for frozen food processing. This article comprehensively reviewed the recently developed synergistic technologies for freezing and pretreatment, for example, ultrasonication, cell alive system freezing, glass transition temperature regulation, high pressure freezing, pulsed electric field pretreatment, osmotic pretreatment, and antifreeze protein pretreatment, etc. The mechanisms and applications of these techniques are outlined briefly here. Though the application of new treatments in freezing is relatively mature, reducing the energy consumption in the application of these new technologies is a key issue for future research. It is also necessary to consider scale-up issues involved in large-scale applications as much of the research effort so far is limited to laboratory or pilot scale. For future development, intelligent freezing should be given more attention. Freezing should automatically identify and respond to different freezing conditions according to the nature of different materials to achieve more efficient freezing. PRACTICAL APPLICATION: This paper provides a reference for subsequent production and research, and analyzes the advantages and disadvantages of different novel synergistic technologies, which points out the direction for subsequent industry development and research. At the same time, it provides new ideas for the freezing industry.
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Affiliation(s)
- Rui Hu
- State Key Laboratory of Food Science and Technology, Jiangnan University, Wuxi, Jiangsu, P. R. China.,Jiangsu Province International Joint Laboratory on Fresh Food Smart Processing and Quality Monitoring, Jiangnan University, Wuxi, Jiangsu, P. R. China
| | - Min Zhang
- State Key Laboratory of Food Science and Technology, Jiangnan University, Wuxi, Jiangsu, P. R. China.,International Joint Laboratory on Food Safety, Jiangnan University, Wuxi, Jiangsu, P. R. China
| | - Wenchao Liu
- State Key Laboratory of Food Science and Technology, Jiangnan University, Wuxi, Jiangsu, P. R. China.,International Joint Laboratory on Food Safety, Jiangnan University, Wuxi, Jiangsu, P. R. China
| | - Arun S Mujumdar
- Department of Bioresource Engineering, Macdonald Campus, McGill University, Ste. Anne decBellevue, Quebec, Canada
| | - Baosong Bai
- Yechun Food Production and Distribution Co., Ltd., Yangzhou, Jiangsu, P. R. China
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Giannakourou M, Taoukis P. Changes during Food Freezing and Frozen Storage. Foods 2021; 10:foods10112525. [PMID: 34828806 PMCID: PMC8618057 DOI: 10.3390/foods10112525] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Download PDF] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/08/2021] [Accepted: 10/11/2021] [Indexed: 11/16/2022] Open
Affiliation(s)
- Maria Giannakourou
- Department of Food Science and Technology, University of West Attica, 12243 Egaleo, Greece
- Correspondence:
| | - Petros Taoukis
- Laboratory of Food Chemistry and Technology, School of Chemical Engineering, National Technical University of Athens, 15780 Athens, Greece;
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7
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Mohammad‐Razdari A, Ebrahimi R, Zarein M, Mahfeli M, Yoosefian SH. Investigation of
60
Co
gamma irradiation on dehydration kinetics: A case study of apple slices. J FOOD PROCESS ENG 2021. [DOI: 10.1111/jfpe.13697] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
| | - Rahim Ebrahimi
- Department of Biosystems Engineering Shahrekord University Shahrekord Iran
| | - Mohammad Zarein
- Biosystems Engineering Department Tarbiat Modares University Tehran Iran
| | - Mandana Mahfeli
- Biosystems Engineering Department Tarbiat Modares University Tehran Iran
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