Novel Trends in the Development of Surfactant-Based Hydraulic Fracturing Fluids: A Review

Dual Semi-Interpenetrating Networks of Water-Soluble Macromolecules and Supramolecular Polymer-like Chains: The Role of Component Interactions

Dual networks formed by entangled polymer chains and wormlike surfactant micelles have attracted increasing interest in their application as thickeners in various fields since they combine the advantages of both polymer- and surfactant-based fluids. In particular, such polymer-surfactant mixtures are of great interest as novel hydraulic fracturing fluids with enhanced properties. In this study, we demonstrated the effect of the chemical composition of an uncharged polymer poly(vinyl alcohol) (PVA) and pH on the rheological properties and structure of its mixtures with a cationic surfactant erucyl bis(hydroxyethyl)methylammonium chloride already exploited in fracturing operations. Using a combination of several complementary techniques (rheometry, cryo-transmission electron microscopy, small-angle neutron scattering, and nuclear magnetic resonance spectroscopy), we showed that a small number of residual acetate groups (2-12.7 mol%) in PVA could significantly reduce the viscosity of the mixed system. This result was attributed to the incorporation of acetate groups in the corona of the micellar aggregates, decreasing the molecular packing parameter and thereby inducing the shortening of worm-like micelles. When these groups are removed by hydrolysis at a pH higher than 7, viscosity increases by five orders of magnitude due to the growth of worm-like micelles in length. The findings of this study create pathways for the development of dual semi-interpenetrating polymer-micellar networks, which are highly desired by the petroleum industry.

Supramolecular self-assembly of robust, ultra-stable, and high-temperature-resistant viscoelastic worm-like micelles

HYPOTHESIS

Worm-like micelles are susceptible to heating owing to the fast dynamic exchange of molecules between micelles. Inhibition of such exchange could afford robust worm-like micelles, which is expected to largely improve rheology properties at high temperatures.

EXPERIMENTS

A cationic surfactant docosyl(trimethyl)azanium chloride (DCTAC) and a strongly hydrophobic organic counterion 3-hydroxy naphthalene-2-carboxylate (SHNC) were used for the worm-like micelles fabrication. The microstructure was characterized using cryogenic transmission electron microscopy and small-angle neutron scattering, and the interactions between DCTAC and SHNC were characterized using nuclear magnetic resonance spectroscopy. Rheometer was employed to measure the rheological properties of the solution.

FINDINGS

SHNC/DCTAC at the molar ration of 1:2 forms ultra-stable worm-like micelles, whose viscosity remain stable at temperature up to 130 °C. SHNC is found to strongly adsorbs on DCTAC micelle with the orientation on the surface of micelle, keeping the naphthalene backbone entire penetration into the palisade layer while both carboxylic and hydroxyl groups protrude out of the micelle. With temperature increasing, this adsorption further strengthens, resulting in the growth contour length and accompanying the enhancement of rheological properties. One SHNC molecule and two DCTAC molecules are speculated to form a stable complex via multiple interactions including hydrophobic, cationic-π, and π-π interactions, which decreases the dynamic exchange of them between micelles. These findings are helpful to understand surfactant aggregates stability and assist the development of novel stable supramolecular nanostructures. Additionally, the excellent thermal stability of this worm-like micellar fluid makes it a potential high-temperature resistant clean fracturing fluid for deep oil reservoirs.

Synergistic Mechanism of Ultrasonic-Chemical Effects on the CH4 Adsorption-Desorption and Physicochemical Properties of Jincheng Anthracite

Ultrasonic is a new method to enhance coalbed methane recovery. A deeper comprehension of the synergistic mechanisms of combined ultrasonic-chemical modification on the CH₄ adsorption-desorption capability and physicochemical properties of coal is necessary for potential field implementation, as the modification of coal reservoirs frequently necessitates the addition of chemical reagents. This paper evaluated the CH₄ adsorption-desorption properties of anthracite modified by sodium dodecyl sulfate (SDS) solution, ultrasonic modification, and combined ultrasonic-SDS modification. Fourier transform infrared spectroscopy, low-temperature nitrogen adsorption, and micro-CT were applied to elucidate the synergistic mechanism of the combined modification. The research results show that the SDS solution reduces the saturated adsorption capacity of anthracite and increases its final desorption rate by dissolving clay minerals and the physical adsorption masking effect of SDS micelles on the coal surface. Some surface groups with low bond energy are broken or evaporated under mechanical vibration and thermal effects generated by ultrasonic. The original fractures are expanded and connected, which changes the adsorption-desorption properties of anthracite. The synergistic effect of the combined modification of ultrasonic-SDS can promote the penetration range and chemical reaction efficiency of the SDS solution, which expands the effective range of ultrasonic. After combined modification, the amount of aromatics, oxygen-containing functional groups, and aliphatic hydrocarbons on the surface of coal is reduced. The connected porosity of coal samples accounts for 91.5% of the total porosity. As a result, the saturated adsorption capacity of anthracite reduces by 26.7%, and the final desorption rate increases by 28.0%. The effect of the combined ultrasonic-chemical modification is better than that of a single modification.

Universal Character of Breaking of Wormlike Surfactant Micelles by Additives of Different Hydrophobicity

Wormlike surfactant micelles are widely used in various applications including fracturing technology in oil industry, template synthesis of different nanoobjects, micellar copolymerization of hydrophilic and hydrophobic monomers, and so forth. Most of those applications suggest the solubilization of different additives in the micelles. The present paper is aimed at the comparative study of the effect of the solubilization of hydrophobic (n-decane and 1-phenylhexane) and hydrophilic (N-isopropylacrylamide and acrylamide) substances on the rheological properties and structure of the micelles using several complementary techniques including rheometry, small angle neutron scattering, dynamic light scattering, and diffusion ordered NMR spectroscopy. For these studies, mixed micelles of potassium oleate and n-octyltrimethylammonium bromide containing the excess of either anionic or cationic surfactants were used. It was shown that hydrophobic additives are completely solubilized inside the micelles being localized deep in the core (n-decane, 1-phenylhexane) or near the core/corona interface (1-phenylhexane). At the same time, only a small fraction of hydrophilic additives (14% of N-isopropylacrylamide and 4% of acrylamide) penetrate the micelles being localized at the corona area. Despite different localization of the additives inside the micelles, all of them induce the breaking of wormlike micelles with the formation of either ellipsoidal microemulsion droplets (in the case of hydrophobic additives) or ellipsoidal surfactant micelles (in the case of hydrophilic additives). The breaking of micelles results in the drop of viscosity of the solution up to water value. The main result of this paper consists in the observation of the fact that for all the additives under study, the dependences of the viscosity on the volume fraction of additive lie on the same master curve being shifted along the volume fraction axis by a certain factor depending on the hydrophobicity of the added species. Those data are quite useful for various applications of wormlike surfactant micelles suggesting the solubilization of different additives inside them.

Performance Evaluation and Mechanism Study of Seawater-Based Circulatory Fracturing Fluid Based on pH-Regulated WormLike Micelles

In this article, a novel salt-resistant pH-sensitive surfactant N-carboxystearamido methanesulfonic acid (MSA) was designed and synthesized. The rheological properties of the MSA/CTAB mixed system prepared using seawater were evaluated, and the variation laws of the related rheological parameters were discussed. The relevant fracturing technical parameters of the MSA/CTAB mixed system were comprehensively evaluated. The wormlike micelles formed by the non-covalent binding of MSA and CTAB molecules can resist the electrostatic effect of inorganic salts in the seawater. Meanwhile, the MSA/CTAB mixed system has an excellent pH response and revealed that the change from wormlike micelles to spherical micelles leads to the decrease of the apparent viscosity and the transition from Maxwell fluid to Newton-type fluid. Furthermore, the MSA/CTAB mixed system has excellent cyclic fracturing performance, which can meet the dual requirements of fracturing fluid cost and performance of offshore oilfield, and has a good application prospect.