Mechanical, Thermal, and Morphological Properties of Graphene Nanoplatelet-Reinforced Polypropylene Nanocomposites: Effects of Nanofiller Thickness

Recent advancements in mechanical properties of graphene-enhanced polymer nanocomposites: Progress, challenges, and pathways forward

The versatile properties of graphene-based polymers have captured substantial interest in recent years, making them a topic of significant research focus. This review paper aims to provide an in-depth analysis of the reported mechanical properties of graphene polymer nanocomposites, a highly promising class of materials for diverse industrial applications. Within this review, we emphasize the role of interactions between graphene and the polymer matrix in achieving uniform dispersion to prevent agglomeration and mitigate adverse effects on mechanical properties. Furthermore, we focus on functionalization as the main method of enhancing graphene physicochemical properties, highlighting its capacity to enhance homogeneous dispersion and significantly improve mechanical properties. These enhancements are contingent on factors such as the type and quantity of functionalization agents and the chosen technique. Additionally, we comprehensively examine recent experimental and theoretical research pertaining to the mechanical properties of graphene/polymer nanocomposites. Our analysis contains two primary polymer categories, namely thermoset and thermoplastic matrices, while also considering graphene loading type and volume fraction, as well as the influence of functionalization agents. This review uniquely addresses the existing gap in a comparative analysis between thermoset and thermoplastic matrices, offering insights into how different loading and functionalization methods influence mechanical properties. Moreover, we emphasize the need for further research in optimizing functionalization techniques and understanding the long-term stability of these composites, an area underexplored in current literature. This work stands out by highlighting future directions for refining synthesis techniques and expanding applications of graphene/polymer nanocomposites across industries such as aerospace, automotive, and electronics. Future endeavors may focus on addressing the challenges, refining synthesis techniques, and exploring novel applications, thereby contributing to the continued growth and evolution of graphene/polymer nanocomposites in the field of materials science.

Differential Effects of Adding Graphene Nanoplatelets on the Mechanical Properties and Crystalline Behavior of Polypropylene Composites Reinforced with Carbon Fiber or Glass Fiber

Short fiber-reinforced thermoplastic composites (SFRTPs) have excellent recyclability and processability, but their mechanical properties are weak compared to continuous fiber products. Various studies have reported that the addition of GNPs improves the mechanical properties of SFRTPs, but it is unclear what effect different types of reinforcing fibers have on a hybrid composite system. In this study, the effect of adding a small amount (1 wt%) of graphene nanoplatelets (GNPs) to fiber-reinforced polypropylene composites on their mechanical properties was investigated from a crystallinity perspective. GNPs were mixed with polypropylene (PP)/carbon fiber (CF) or PP/glass fiber (GF) using a melt blending process, and composites were molded by injection molding. The results of mechanical property characterization showed no significant effect when GNPs were added to PP/CF, but when GNPs were added to PP/GF, this increased the composite's tensile strength and Young's modulus by approximately 20% and 10%, respectively. The interfacial shear strength (IFSS) predicted using the modified Kelly-Tyson equation did not change much before and after the addition of GNPs to PP/CF. On the other hand, the IFSS increased from 10.8 MPa to 19.2 MPa with the addition of GNPs to PP/GF. The increase in IFSS led to an increase in the tensile strength of PP/GF with the incorporation of GNPs. Differential scanning calorimetry (DSC) indicated that GNPs accelerated the crystallization rate, and the X-ray diffraction (XRD) results confirmed that GNPs acted as a crystal nucleating agent. However, CF was also shown to be a nucleating agent, limiting the effect of GNP addition. In other words, it can be said that the addition of GNPs to PP/GF is more effective than their addition to PP/CF due to the differential crystallization effects of each fiber.

Exploring the Synergistic Effect of Short Aramid Fibers and Graphene Nanoplatelets on the Mechanical and Dynamic Mechanical Properties of Polypropylene Composites Prepared via Thin-Plate Injection

The present study aims to evaluate thin plate-injected polypropylene (PP) composites containing short aramid fibers (AF) and graphene nanoplatelets (GNPs). The aramid fibers were manually cut to a length of 10 mm and added to the polypropylene matrix at a concentration of 10 wt.%. Additionally, GNPs were incorporated at concentrations of 0.1, 0.25, and 0.5 wt.%. Maleic anhydride grafted polypropylene (MAPP) was used at a concentration of 2 wt.% to improve the adhesion and compatibility between the polymer matrix and the fillers. Thermal analyses, tensile and flexural tests, and dynamic mechanical thermal analysis were performed, followed by statistical analysis using ANOVA and Tukey's test. The composites demonstrated significant improvements in storage and loss moduli compared to neat polypropylene. With the addition of AF and GNPs, tensile strength increased to 46.8 MPa, which represents a 265% enhancement compared to PP. Similarly, flexural strength reached 62.4 MPa, significantly higher than the 36.73 MPa for PP, particularly for the composite containing AF and 0.25 wt.% GNPs. The results presented in this study highlight the synergistic effect of aramid fibers and GNPs on PP. These improvements make the proposed composites highly promising for a range of applications, including ballistic interlayered aramid/thin-plate laminates.

Unveiling the Significance of Graphene Nanoplatelet (GNP) Localization in Tuning the Performance of PP/HDPE Blends

High-density polyethylene (HDPE) and polypropylene (PP) blends are widely used in industries requiring mechanically durable materials, yet the impact of processing parameters on blend performance remains underexplored. This study investigates the influence of blending sequence and screw speed on the properties of blends of HDPE and PP filled with 1.25 wt.% graphene nanoplatelets (GNPs). Changes in crystallization behaviour, tensile strength, and viscoelastic responses with blending sequence are studied. The addition of GNP increases the crystallization temperature (Tc) of PP in the PE/PP blend by 4 °C when GNP is pre-mixed with PE to form (PE+GNP)/PP blends. In contrast, when GNP is pre-mixed with PP to create (PP+GNP)/PE blends, the Tc of PP rises by approximately 11 °C, from 124 °C for the neat PE/PP blend to 135 °C. On the other hand, the Tc of PE remains unchanged regardless of the blending sequence. XRD patterns reveal the impact of blending regime on crystallinity, with GNP alignment affecting peak intensities confirming the more efficient interaction of GNPs with PP when premixed before blending with PE, (PP+GNP)/PE. Tensile moduli are less sensitive to the changes in processing, e.g., screw speed and blending sequence. In contrast, elongation at break and tensile toughness show distinct variations. The elongation at the break of the (PP+GNP)/PE blend decreases by 30% on increasing screw speed from 50 to 200 rpm. Moreover, the elongation at the break of (PE+GNP)/PP prepared at 100 rpm is ~40% higher than that of the (PP+GNP)/PE. (PE+GNP)/PP displays a 'quasi-co-continuous' morphology linked to its higher elastic modulus G' compared to that of the (PP+GNP)/PE blend. This study highlights the importance and correlation between processing and blend properties, offering insights into fine-tuning polymer composite formulation for optimal performance.

Sustainable Engineered Designs and Manufacturing of Waste Derived Graphenes Reinforced Polypropylene Composite for Automotive Interior Parts

The automotive sector is actively pursuing a lightweighting strategy as a means to urgently decrease greenhouse gas emissions, which are a significant driver of climate change. The development of lightweight composite structures has been identified as crucial for enhancing part performance while mitigating negative environmental impacts and adopting energy-efficient manufacturing methods. This comprehensive study aimed to decrease the main reinforcement content of talc in commercial compounds while integrating graphene derived from waste polypropylene (PP) grown on talc and graphene nanoplatelet obtained from waste tires by upcycling processes into the PP compound. The entire value chain of interior automotive part production, from compound development and scaling up with a high-shear mixer, to injection molding of the part and performance tests, was investigated with a focus on sustainability considerations. The successful integration of 4 wt % micron talc, together with 1 wt % graphene nanoparticles and 1 wt % hybrid additive into the blended HomoPP/CopoPP matrix resulted in a 10% weight reduction compared to the conventional part. Moreover, significant improvements in flexural and tensile strength were observed, with enhancements of 52 and 38%, respectively. The uniform dispersion of additives and improved interfacial adhesion between the PP matrix and additives facilitated efficient stress transfer, contributing to enhanced mechanical properties. Furthermore, a systematic life cycle assessment study demonstrated the positive impact of waste PP incorporation on CO2 reduction, achieving a remarkable 95% reduction compared to virgin PP. The developed compound also demonstrated favorable processability and flow properties, supporting its potential for mass production. Overall, this study presents a sustainable and effective approach for lightweight automotive interior part production using a synergistically designed PP compound meeting the requirements of the automotive industry.

Research and application of polypropylene: a review

Polypropylene (PP) is a versatile polymer with numerous applications that has undergone substantial changes in recent years, focusing on the demand for next-generation polymers. This article provides a comprehensive review of recent research in PP and its advanced functional applications. The chronological development and fundamentals of PP are mentioned. Notably, the incorporation of nanomaterial like graphene, MXene, nano-clay, borophane, silver nanoparticles, etc., with PP for advanced applications has been tabulated with their key features and challenges. The article also conducts a detailed analysis of advancements and research gaps within three key forms of PP: fiber, membrane, and matrix. The versatile applications of PP across sectors like biomedical, automotive, aerospace, and air/water filtration are highlighted. However, challenges such as limited UV resistance, bonding issues, and flammability are noted. The study emphasizes the promising potential of PP while addressing unresolved concerns, with the goal of guiding future research and promoting innovation in polymer applications.

A Capacitive Ice-Sensor Based on Graphene Nano-Platelets Strips

This paper investigates the possibility of realizing ice sensors based on the electrical response of thin strips made from pressed graphene nano-platelets. The novelty of this work resides in the use of the same graphene strips that can act as heating elements via the Joule effect, thus opening the route for a combined device able to both detect and remove ice. A planar capacitive sensor is designed and fabricated, in which the graphene strip acts as one of the armatures. The sensing principle is based on the high sensitivity of the planar capacitor to the change in electrical permittivity in the presence of ice, as shown in the experimental case study discussed here, can also be interpreted by means of a simple circuit and electromagnetic model. The properties of the sensor are analyzed, and the frequency range for its use as an ice detector has been established.

Low-temperature micromechanical properties of polyolephin/graphene oxide nanocomposites with low weight percent filler

The effect of small impurities of reduced graphene oxide (rGO) on microhardness of polyethylene (PЕ) and polypropylene (PP) matrices and the reaction of these nanocomposites and initial polymers on the influence of localized load in the temperature range of 77–295 K were studied. When rGO was introduced, PE practically did not change its properties, whereas the introduction of 0.3 wt% rGO into the PP matrix was accompanied by a significant increase in microhardness, especially in the room temperature range (by approximately 70%). A transition to reversible deformation was detected when the indenter impressions applied in liquid and gaseous nitrogen at temperatures below the threshold (T < 174.5 K for PP and T < 226.5 K for nanocomposite PP + 0.3 wt% rGO) were not fixed on the surface of the samples after their heating in the measuring device to room temperature.

Polypropylene Color Masterbatches Containing Layered Double Hydroxide Modified with Quinacridone and Phthalocyanine Pigments-Rheological, Thermal and Application Properties

Polypropylene color masterbatches containing modified layered double hydroxides, LDHs, were created. The simple, industry-acceptable method of LDH surface modification with quinacridone and phthalocyanine pigments using the pulverization method in ball mills was applied. It was reported that the modification parameters such as time and rotational speed affected the tendency to create the aggregates for modified fillers. TGA analysis of the modified LDH showed that modification with phthalocyanine pigment shifted the temperature at which 5%, T5%, and 10% of mass loss, T10%, occurred compared with that for unmodified LDH. The viscoelastic properties of prepared masterbatches were investigated. The incorporation of the modified fillers instead of neat pigments led to an increase in the loss shear modulus, G″, indicating a stronger influence on the dissipation of energy by the melted masterbatch. The similar values of tan, δ, were determined for melted masterbatches containing phthalocyanine pigment and green modified LDH filler. The incorporation of both LDHs modified by phthalocyanine and quinacridone pigment fillers slightly increased the zero-shear viscosity, η0, compared with that of the masterbatches based on the neat pigments. The Cole-Cole plots and the analysis of the Maxwell and continuous relaxation models showed that modified colored LDH fillers facilitated the relaxation of the melted masterbatch, and shorter relaxation times were observed. The phthalocyanine-modified LDH filler improved the thermal stability of the masterbatches. Additionally, the impact of pigments and modified, colored LDH on the crystallization of polypropylene was investigated.

Optimizing the Rheological and Thermal Behavior of Polypropylene-Based Composites for Material Extrusion Additive Manufacturing Processes

In this study, composites based on a heterophasic polypropylene (PP) copolymer containing different loadings of micro-sized (i.e., talc, calcium carbonate, and silica) and nano-sized (i.e., a nanoclay) fillers were formulated via melt compounding to obtain PP-based materials suitable for Material Extrusion (MEX) additive manufacturing processing. The assessment of the thermal properties and the rheological behavior of the produced materials allowed us to disclose the relationships between the influence of the embedded fillers and the fundamental characteristics of the materials affecting their MEX processability. In particular, composites containing 30 wt% of talc or calcium carbonate and 3 wt% of nanoclay showed the best combination of thermal and rheological properties and were selected for 3D printing processing. The evaluation of the morphology of the filaments and the 3D-printed samples demonstrated that the introduction of different fillers affects their surface quality as well as the adhesion between subsequently deposited layers. Finally, the tensile properties of 3D-printed specimens were assessed; the obtained results showed that modulable mechanical properties can be achieved depending on the type of the embedded filler, opening new perspectives towards the full exploitation of MEX processing in the production of printed parts endowed with desirable characteristics and functionalities.

Electro-Thermal Parameters of Graphene Nano-Platelets Films for De-Icing Applications

This paper provides a study of some relevant electro-thermal properties of commercial films made by pressed graphene nano-platelets (GNPs), in view of their use as heating elements in innovative de-icing systems for aerospace applications. The equivalent electrical resistivity and thermal emissivity were studied, by means of models and experimental characterization. Macroscopic strips with a length on the order of tens of centimeters were analyzed, either made by pure GNPs or by composite mixtures of GNPs and a small percentage of polymeric binders. Analytical models are derived and experimentally validated. The thermal response of these graphene films when acting as a heating element is studied and discussed.

Graphene, Graphene-Derivatives and Composites: Fundamentals, Synthesis Approaches to Applications

Graphene has accomplished huge notoriety and interest from the universe of science considering its exceptional mechanical physical and thermal properties. Graphene is an allotrope of carbon having one atom thick size and planar sheets thickly stuffed in a lattice structure resembling a honeycomb structure. Numerous methods to prepare graphene have been created throughout a limited span of time. Due to its fascinating properties, it has found some extensive applications to a wide variety of fields. So, we believe there is a necessity to produce a document of the outstanding methods and some of the novel applications of graphene. This article centres around the strategies to orchestrate graphene and its applications in an attempt to sum up the advancements that has taken place in the research of graphene.