Tackling the Circular Economy Challenges—Composites Recycling: Used Tyres, Wind Turbine Blades, and Solar Panels

The Influence of Alkali-Resistant MiniBars™ on the Mechanical Properties of Geopolymer Composites

Geopolymer concrete reinforced with MiniBars™ could be an eco-friendly, innovative, durable, high-strength material substitute for common Portland cement in buildings. AR glass fiber MiniBars™ composites (AR MiniBars™) (ReforceTech AS, Royken, Norway) 60 mm in length were utilized to strengthen the geopolymer matrix for the fabrication of unidirectional geopolymer composites reinforced by AR MiniBars™ (AR MiniBars™ FRBCs). New AR MiniBars™ FRBCs were fabricated by adding different amounts of AR MiniBars™ (0, 12.5, 25, 50, 75 vol.%) into the fly ash geopolymer paste. Geopolymers were obtained by combining fly ash powder with Na2SiO3/NaOH in a ratio of 2.5:1, which served as an alkaline activator. AR MiniBars™ FRBCs were cured for 48 h at 70 °C and tested for different mechanical properties. Fly ash, AR MiniBars™, and AR MiniBars™ FRBC were evaluated by optical microscopy and SEM. The addition of AR MiniBars™ increased the mechanical properties of AR MiniBars™ FRBCs. The mechanical properties of AR MiniBars™ FRBCs were heightened compared to the geopolymer without AR MiniBars™; the flexural strength was 18.80-30.71 times greater, the flexural modulus 4.07-5.25 times greater, the tensile strength 3.49-8.27 times greater, the force load at upper yield tensile strength 3.6-7.72 times greater, and the compressive strength for cubic samples 2.75-3.61 times greater. The fractured surfaces and sections of AR MiniBars™ FRBCs were inspected by SEM and optical microscopy analyses, and even though there was no chemical adhesion, we achieved a good micromechanical adhesion of the geopolymer to AR MiniBars™. These results obtained encouraged us to propose AR MiniBars™ FRBCs for application in construction.

Treatment and Valorization of Waste Wind Turbines: Component Identification and Analysis

Recycling end-of-life wind turbines poses a significant challenge due to the increasing number of turbines going out of use. After many years of operation, turbines lose their functional properties, generating a substantial amount of composite waste that requires efficient and environmentally friendly processing methods. Wind turbine blades, in particular, are a problematic component in the recycling process due to their complex material composition. They are primarily made of composites containing glass and carbon fibers embedded in polymer matrices such as epoxies and polyester resins. This study presents an innovative approach to analyzing and valorizing these composite wastes. The research methodology incorporates integrated processing and analysis techniques, including mechanical waste treatment using a novel compression milling process, instead of traditional knife mills, which reduces wear on the milling tools. Based on the differences in the structure and colors of the materials, 15 different kinds of samples named WT1-WT15 were distinguished from crushed wind turbines, enabling a detailed analysis of their physicochemical properties and the identification of the constituent components. Fourier transform infrared spectroscopy (FTIR) identified key functional groups, confirming the presence of thermoplastic polymers (PET, PE, and PP), epoxy and polyester resins, wood, and fillers such as glass fibers. Thermogravimetric analysis (TGA) provided insights into thermal stability, degradation behavior, and the heterogeneity of the samples, indicating a mix of organic and inorganic constituents. Differential scanning calorimetry (DSC) further characterized phase transitions in polymers, revealing variations in thermal properties among samples. The fractionation process was carried out using both wet and dry methods, allowing for a more effective separation of components. Based on the wet separation process, three fractions-GF1, GF2, and GF3-along with other components were obtained. For instance, in the case of the GF1 < 40 µm fraction, thermogravimetric analysis (TGA) revealed that the residual mass is as high as 89.7%, indicating a predominance of glass fibers. This result highlights the effectiveness of the proposed methods in facilitating the efficient recovery of high-value materials.

Influence of Gamma-Phase Aluminum Oxide Nanopowder and Polyester-Glass Recyclate Filler on the Destruction Process of Composite Materials Reinforced by Glass Fiber

Recycling of composite materials is an important global issue due to the wide use of these materials in many industries. Waste management options are being explored. Mechanical recycling is one of the methods that allows obtaining polyester-glass recyclate in powder form as a result of appropriate crushing and grinding of waste. Due to the fact that the properties of composites can be easily modified by adding various types of fillers and nanofillers, this is one of the ways to improve the properties of such complex composite materials. This article presents the strength parameters of composites with the addition of fillers in the form of polyester-glass recyclate and a nanofiller in the form of gamma-phase aluminum nanopowder. To analyze the obtained results, Kolmogorov-Sinai (K-S) metric entropy was used to determine the transition from the elastic to the viscoelastic state in materials without and with the addition of nanoaluminum, during a static tensile test. The tests included samples with the addition of fillers and nanofillers, as well as a base sample without any additives. The article presents the strength parameters obtained from a testing machine during a static tensile test. Additionally, the acoustic emission method was used during the research. Thanks to which, graphs of the effective value of the electrical signal (RMS) were prepared as a function of time, the parameters were previously identified as extremely useful for analyzing the destruction process of composite materials. The values obtained from the K-S metric entropy method and the acoustic emission method were plotted on sample stretching graphs. The influence of the nanofiller and filler on these parameters was also analyzed. The presented results showed that the aluminum nanoadditive did not increase the strength parameters of the composite with recyclate as a result of the addition of aluminum nanofiller; however, its addition influenced the operational parameters, which is reflected in a 5% increase in the UTS value (from 55% to 60%).

Waste management of solar cells in South Asia: an environmental concern of the emerging market

The share of solar energy in the energy mix has become a major concern, and the global effort is to increase its contribution. Photovoltaic technology is an environment-friendly way of electricity production compared to fossil fuels. Currently, third generation of solar cells with a maximum average conversion efficiency of 20% has been achieved. Asia is an emerging market for photovoltaic technology, and it has recorded the highest installation capacity for 2018 (280 MW), 2030 (1860 MW), and 2050 (4837 MW). Meanwhile, Asia is estimated to be the highest producer of PV waste by 2040, with 5,580,000 metric tons of waste volume. Solid waste management is already a big environmental issue in South Asian countries, and untested landfilling of solar cells can further increase the burden. This review emphasizes the end-of-life scenario of solar cells in developing South Asian countries. Solar cell waste is hazardous e-waste that can lead to environmental and health impacts if not managed properly. It consists of metals with market value, which can be waste or gold, depending on its management. The study finds that recycling is the economically and environmentally effective waste management option for solar cells in South Asia. This paper reviews the deficiencies in the existing solar cell waste management framework in South Asian countries. Moreover, practical implications are presented for designing an effective waste management plan for solar cells in South Asian countries. Strong legislation, sufficient recycling infrastructure, and high stakeholders' interests are required to resolve this environmental concern.

Mechanical Properties of MiniBars™ Basalt Fiber-Reinforced Geopolymer Composites

Fly ash-based geopolymers represent a new material, which can be considered an alternative to ordinary Portland cement. MiniBars™ are basalt fiber composites, and they were used to reinforce the geopolymer matrix for the creation of unidirectional MiniBars™ reinforced geopolymer composites (MiniBars™ FRBCs). New materials were obtained by incorporating variable amount of MiniBars™ (0, 12.5, 25, 50, 75 vol.% MiniBars™) in the geopolymer matrix. Geopolymers were prepared by mixing fly ash powder with Na2SiO3 and NaOH as alkaline activators. MiniBars™ FRBCs were cured at 70 °C for 48 h and tested for different mechanical properties. Optical microscopy and SEM were employed to investigate the fillers and MiniBars™ FRBC. MiniBars™ FRBC showed increasing mechanical properties by an increased addition of MiniBars™. The mechanical properties of MiniBars™ FRBC increased more than the geopolymer wtihout MiniBars™: the flexural strength > 11.59-25.97 times, the flexural modulus > 3.33-5.92 times, the tensile strength > 3.50-8.03 times, the tensile modulus > 1.12-1.30 times, and the force load at upper yield tensile strength > 4.18-7.27 times. SEM and optical microscopy analyses were performed on the fractured surface and section of MiniBars™ FRBC and confirmed a good geopolymer network around MiniBars™. Based on our results, MiniBars™ FRBC could be a very promising green material for buildings.

From Transparent to Opaque: A Route towards Multifunctional Parts Injected with a Single Material

The technological, social and economic development observed in recent decades brought an exponential increase in consumption and inherent new challenges. Recycling is one of the best solutions to minimize the environmental impact of raw materials. However, multi-material components are difficult or even impossible to recycle. The present work focuses on the reduction in the number of different materials used in multifunctional components. In particular, it intends to assess the potential of injecting molding grades of polypropylene (PP) to produce parts with transparency (haze) gradients. Firstly, several polypropylene grades of different types were identified and injected under various thermal processing conditions, i.e., injection temperature and mold temperature, in order to vary the cooling rate, influencing the growth rate of the spherulites and eventually the presence/absence of α and β crystalline zones. The injected parts' optical properties were then characterized, and the most promising PP grades were identified and selected for subsequent work, namely grade DR 7037.01, showing the widest range of haze (from 29.2 to 68.7%). and PP070G2M, presenting the highest haze value (75.3%). Finally, in an attempt to understand the origin of the haze variations observed, the parts injected with the selected PP grades were further characterized through differential scanning calorimetry (DSC) and polarized light microscopy. It was concluded that the main factor causing the observed haze difference was, apart from the size of the spherulites, the presence of internal layers with different birefringence and, therefore, different refractive indices.

Synthesis of geopolymer using municipal solid waste incineration fly ash and steel slag: Hydration properties and immobilization of heavy metals

In this study, a novel method for the disposal of municipal solid waste incineration fly ash (MSWIFA) was proposed. By applying geopolymer technology, steel slag (SS) and MSWIFA were used together as precursors to synthesize a cementitious material with sufficient strength that is useable in construction. The effects of the dosages of SS and alkaline activator on the properties of the geopolymer were investigated. Compressive testing was used to characterize the mechanical properties of the geopolymer. X-ray diffraction (XRD), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) were used for microscopic analysis. Leaching tests were performed to assess the immobilization effect of the geopolymer on heavy metals. The results showed that the compressive strength of the geopolymer reached 23.03 MPa at 56 d with 20% SS and 11% Na₂O admixture. Highly polymerized hydration products, such as C-(A)-S-H gels and N-A-S-H gels, contributed to the compact microstructure, which provided mechanical strength and limited the migration and leaching of heavy metals in the geopolymer matrix. In terms of the results, this work is significant for the development of MSWIFA management.

Study of PLA pre-treatment, enzymatic and model-compost degradation, and valorization of degradation products to bacterial nanocellulose

It is well acknowledged that microplastics are a major environmental problem and that the use of plastics, both petro- and bio- based, should be reduced. Nevertheless, it is also a necessity to reduce the amount of the already spread plastics. These cannot be easily degraded in the nature and accumulate in the food supply chain with major danger for animals and human life. It has been shown in the literature that advanced oxidation processes (AOPs) modify the surface of polylactic acid (PLA) materials in a way that bacteria more efficiently dock on their surface and eventually degrade them. In the present work we investigated the influence of different AOPs (ultrasounds, ultraviolet irradiation, and their combination) on the biodegradability of PLA films treated for different times between 1 and 6 h. The pre-treated samples have been degraded using a home model compost as well as a cocktail of commercial enzymes at mesophilic temperatures (37 °C and 42 °C, respectively). Degradation degree has been measured and degradation products have been identified. Excellent degradation of PLA films has been achieved with enzyme cocktail containing commercial alkaline proteases and lipases of up to 90% weight loss. For the first time, we also report valorization of PLA into bacterial nanocellulose after enzymatic hydrolysis of the samples.

Photovoltaic Glass Waste Recycling in the Development of Glass Substrates for Photovoltaic Applications

Because of the increasing demand for photovoltaic energy and the generation of end-of-life photovoltaic waste forecast, the feasibility to produce glass substrates for photovoltaic application by recycling photovoltaic glass waste (PVWG) material was analyzed. PVWG was recovered from photovoltaic house roof panels for developing windows glass substrates; PVWG was used as the main material mixed with other industrial waste materials (wSG). The glass was casted by air quenching, annealed, and polished to obtain transparent substrates samples. Fluorine-doped tin oxide (FTO) was deposited as back contact on the glass substrates by spray pyrolysis. The chemical composition of the glass materials was evaluated by X-ray fluorescence (XRF), the thermal stability was measured by differential thermal analysis (DTA) and the transmittance was determined by UV-VIS spectroscopy. The surface of the glass substrates and the deposited FTO were observed by scanning electron microscopy (SEM), the amorphous or crystalline state of the specimens were determined by X-ray diffraction (XRD) and the sheet resistance was evaluated by the four-point probe method. The sheet resistance of the deposited FTO on the wSG substrate was 7.84 ± 3.11 Ω/□, lower than that deposited on commercial soda-lime glass (8.48 ± 3.67 Ω/□), meaning that this material could present improved conduction of the produced electrons by the photovoltaic effect. This process may represent an alternative to produce glass substrates from waste materials that could be destined for photovoltaic applications, especially the production of ecological photovoltaic windows.

Environmental impact and waste recycling technologies for modern wind turbines: An overview

Wind power is rapidly expanding worldwide, and so is the installation of wind turbines. The concept of wind power as a clean-energy alternative will be questioned if the waste from these turbines is not and adequately controlled. The goal of this review paper is to evaluate the various approaches for end-of-life management of wind turbine blades emphasizing on fibre recovery. Different methods for recovering carbon and glass fibres are described, including thermal treatment and chemical treatments and their economic and environmental comparisons. Life cycle assessment and comparative analysis of different recycling processes are also presented. Natural composites, modified thermoset composites, and thermoplastic composites are also covered as alternative environmentally friendly blade materials.

Review of Model Predictive Control of Distributed Energy Resources in Microgrids

In recent years, in response to increasing environmental concerns, advances in renewable energy technology and reduced costs have caused a significant increase in the penetration of distributed generation resources in distribution networks. Nonetheless, the connection of distributed generation resources to distribution networks has created new challenges in the control, operation, and management of network reliability. This article is a review on the model predictive control (MPC) for distributed energy resources (DER) in microgrids. The solutions of MPC for energy conversion of solar photovoltaic, wind, and energy storage systems are covered in detail. MPC’s applications for increasing reliability of grid-connected converters under (a)symmetrical grid faults are also discussed. The promising potentials of the applications of MPC to the stable multi-variable control performance of DERs are highlighted. This work reflects strong symmetry on MPC control strategies and provides guidance map for readers to facilitate future research works in these exciting fields.

A Comprehensive Review on Fly Ash-Based Geopolymer

The discovery of an innovative category of inorganic geopolymer composites has generated extensive scientific attention and the kaleidoscopic development of their applications. The escalating concerns over global warming owing to emissions of carbon dioxide (CO2), a primary greenhouse gas, from the ordinary Portland cement industry, may hopefully be mitigated by the development of geopolymer construction composites with a lower carbon footprint. The current manuscript comprehensively reviews the rheological, strength and durability properties of geopolymer composites, along with shedding light on their recent key advancements viz., micro-structures, state-of-the-art applications such as the immobilization of toxic or radioactive wastes, digital geopolymer concrete, 3D-printed fly ash-based geopolymers, hot-pressed and foam geopolymers, etc. They have a crystal-clear role to play in offering a sustainable prospect to the construction industry, as part of the accessible toolkit of building materials—binders, cements, mortars, concretes, etc. Consequently, the present scientometric review manuscript is grist for the mill and aims to contribute as a single key note document assessing exhaustive research findings for establishing the viability of fly ash-based geopolymer composites as the most promising, durable, sustainable, affordable, user and eco-benevolent building materials for the future.

Investigation of Mechanical Properties and Microstructure of Construction- and Demolition-Waste-Based Geopolymers

Construction and demolition waste (CDW) is the third-most abundant waste generated annually in the countries of the European Union. One of the alternatives to the use of these wastes is geopolymeric materials. Partial replacement of commonly used raw materials for the production of these materials can help reduce the number of landfills and the consumption of natural resources. In this study, the authors partially replaced metakaolin and fly ash with clay bricks and concrete debris. The research method in article is connected with analysis of microstructures and the mechanical and physical properties of the geopolymers. The results obtained show the possibility of manufacturing useful construction materials based on industrial byproducts (fly ash) and CDW. Compressive strength and flexural strength were, for samples containing metakaolin, 20.1 MPa and 5.3 MPa, respectively. Geopolymers containing fly ash displayed 19.7 MPa of compressive strength and 3.0 MPa of flexural strength. The results for both synthesized materials give them perspectives for future applications in the construction industry.

Valorization of a Highly Organic Sediment: From Conventional Binders to a Geopolymer Approach

The objective of this research is to investigate the possible reuse of dredged sediments from the port of Cherbourg, France, as an alternative material in road engineering and as a backfill material. These dredged sediments contain high percentages of organic matter (OM), and the presence of OM in the sediment, even in small amounts, can affect the engineering properties of sediments. This research was carried out in two series: the sediment was treated with traditional hydraulic binders (ordinary Portland cement (OPC), calcium sulfo-aluminate (CSA) cement, quarry sand (QS), lime, and a combination of them) in the first series, and with pozzolanic binders in the second series (ground-granulated blast-furnace slag (GGBS) and fly ash (FA)), along with the introduction of an activator. According to French legislation, these two pozzolanic binders (GGBS and FA) have no carbon footprint as they are industrial by-products, and therefore, the second series of this research is considered to be highly eco-friendly and economical. Sediment treated with hydraulic binders yielded a maximum value of unconfined compressive strength (UCS) of 1 MPa at 28 days. Out of eight formulations made using traditional binders, only one formulation barely met the French criteria to be used in the sub-base layer of roads. The development of geopolymer using alkali-activated GGBS and then the incorporation of 30% sediments yielded a UCS value above 2 MPa at 28, 60, 90, and 180 days. Furthermore, the addition of 5% lime and 3% granular calcium carbonate in the same mixture (geopolymer + 30% sediments) increased the UCS by up to 60% and 90%, respectively.

Optimizing the L/S Ratio in Geopolymers for the Production of Large-Size Elements with 3D Printing Technology

Geopolymer concretes can be a viable alternative to conventional Portland cement-based materials. In their design, it is important to maintain an appropriate liquid-to-solid ratio (L/S), which affects several properties, such as the compressive strength, water absorption, and frost resistance. The objective of this paper is to analyze the influence of the fly-ash and metakaolin precursor types for three different L/S ratios: 0.30, 0.35, and 0.45. The results of the physical and mechanical properties, including the apparent density and compressive strength, as well the durability parameters, including frost resistance and water penetration depth, are presented in this paper. It was found that as the L/S ratio decreased, the average compressive strength increased for all materials. After freeze–thaw cycles, decreases in the compressive strength properties were observed for all types of materials—metakaolin- and fly ash-based—irrespective of the L/S ratio. Moreover, the frost resistance of geopolymers increased with the increase in the L/S ratio. The printability of the mixes was also verified in order to confirm the application of the developed materials to additive manufacturing processes.

Recycling NR/SBR waste using probe sonication as a new devulcanizing method; study on influencing parameters

In this work, a vulcanized blend of natural rubber (NR) and styrene butadiene rubber (SBR) (i.e. at weight ratio of 50 : 50) as a model for tire rubber was devulcanized using probe sonication. The effect of processing parameters such as sonication media, power, temperature and time on sol/gel contents and devulcanization percent of rubbery samples was investigated. Moreover, the influence of pre-immersion of vulcanized NR/SBR samples in different liquids (i.e. water, oil and toluene) was assessed for different sonication times (i.e. 10 to 60 min) and powers (i.e. 30 to 60 W). It was found that pre-immersion of rubber particles in oil significantly increased the devulcanization percent. The optimum conditions for devulcanization of the NR/SBR blend via probe sonication were found to be 60 Watts, 20 min, oil and 24 h for sonication power, sonication time, pre-immersion/sonication media and pre-immersion time, respectively. The highest obtained devulcanization percent in this step was about 40%. The effects of two devulcanizing chemical agents (i.e. diphenyl disulfide and VitaX) on devulcanization performances of the samples were also studied. Results showed that higher devulcanization percent (i.e. about 52%) was obtained by using VitaX. It was also observed that VitaX significantly improved re-vulcanization speed (i.e. cure rate index) and decreased scorch time. It was also found that lower content of VitaX (i.e. 0.6 phr) caused better curing properties but lower mechanical properties compared to the higher content (i.e. 1.2 phr).

In this work, a vulcanized blend of natural rubber (NR) and styrene butadiene rubber (SBR) (i.e. at weight ratio of 50 : 50) as a model for tire rubber was devulcanized using probe sonicationP.

Effect of Fiber Reinforcement on the Compression and Flexural Strength of Fiber-Reinforced Geopolymers

This work aimed to determine the effect of the addition of different types of reinforcing fibers on the strength properties of geopolymers such as flexural and compressive strength. Geopolymers are an attractive alternative to conventional binders and building materials; however, one of the main problems of their widespread use is their low resistance to brittle fracture. To improve the mechanical properties, reinforcement in the form of glass, carbon, and basalt fibers (as grids) was applied to geopolymers in the following work. Additionally, composites with these fibers were produced not only in the matrix of pure geopolymer but also as a hybrid variant with the addition of cement. Furthermore, basalt grids were used as reinforcement for geopolymers not only based on ash but also metakaolin. An additional variable used in the study was the molar concentration of the alkali solution (5 M and 10 M) for the different types of geopolymer samples. The mechanical properties of geopolymer materials and geopolymer–cement hybrids are the highest when reinforcement in the form of carbon fiber is used. Strength values for geopolymers reinforced with basalt mats depend on the number of reinforcement layers and the concentration of the alkaline solution used. All produced composites were tested for compressive strength and bending strength. When using basalt mesh, it was possible to achieve a bending strength of 12 MPa. The highest compressive strength that was achieved was the value of 66 MPa, while for samples not reinforced with fibers, only about 40 MPa was achieved.

Recycling of Mechanically Ground Wind Turbine Blades as Filler in Geopolymer Composite

This paper concerns the recycling of waste material from wind turbine blades. The aim of the research was to determine the possibility of using ground waste material derived from the exploited structures of wind turbines as a filler in geopolymer composites. In order to determine the potential of such a solution, tests were carried out on three different fractions originating from the ground blades of wind turbines, including an analysis of the morphology and chemical composition of particles using SEM and an EDS detector, the analysis of organic and inorganic matter content and tests for multivariate geopolymer composites with the addition of waste material. The compression and flexural strength, density and absorbability tests, among others, were carried out. The composite material made of the geopolymer matrix contained the filler at the level of 5%, 15% and 30% of dry mass. The addition of the filler showed a tendency to decrease the properties of the obtained geopolymer composite. However, it was possible to obtain materials that did not significantly differ in properties from the re-reference sample for the filler content of 5% and 15% of dry mass. As a result of the research, it was found that waste materials from the utilization of used wind power plants can become fillers in geopolymer composites. It was also found that it is possible to increase the strength of the obtained material by lowering the porosity.