Experimentation and Predictive Models for Properties of Concrete Added with Active and Inactive SiO₂ Fillers

Enhancing durability and sustainability of industrial floors: A comparative analysis of dry-shake surface hardeners

This study investigates the development of a cost-effective and sustainable dry-shake surface hardener for enhancing the durability of industrial concrete floors. Utilizing locally sourced materials, the research aimed at not only ensuring the hardener's strength and finish but also its economic viability and environmental friendliness. Fourteen unique mixtures were formulated by altering the sand ratios and incorporating superplasticizers to optimize the composition. These mixtures underwent rigorous testing over 7, 14, and 28 days, evaluating their compressive and flexural strengths, flowability, water absorption, and impact resistance. The findings revealed that the modified floor hardener, specifically the FH-12 mixture, exhibited superior performance across all tested parameters. It showed higher compressive and flexural strengths, enhanced impact resistance, and reduced water absorption compared to other variants and commercially available hardeners. Notably, the use of finer coarse sand and the adjustment of superplasticizer quantities significantly contributed to these outcomes. This breakthrough demonstrates the potential of employing locally available materials to create a durable, cost-effective, and environmentally friendly solution for industrial flooring. The study underscores the importance of material characterization and methodical formulation in developing construction materials that meet the dual criteria of performance and sustainability. This option is preferred for its lower environmental impact and compatibility with sustainable practices, contributing to Sustainable Development Goal 9 on industry, innovation, and infrastructure. It highlights the role of floor hardeners in global sustainability efforts.

Manufacturing of Sustainable Untreated Coal Ash Masonry Units for Structural Applications

Burnt clay bricks are one of the most important building units worldwide, are easy and cheap to make, and are readily available. However, the utilization of fertile clay in the production of burnt clay bricks is also one of the causes of environmental pollution because of the emission of greenhouse gases from industrial kilns during the large-scale burning process. Therefore, there is a need to develop a new class of building units (bricks) incorporating recycled industrial waste, leading toward sustainable construction by a reduction in the environmental overburden. This research aimed to explore the potential of untreated coal ash for the manufacturing of building units (coal ash unburnt bricks). Coal ash unburnt bricks were manufactured at an industrial brick plant by applying a pre-form pressure of 3 MPa and later curing them via water sprinkling in a control shed. Various proportions of coal ash (i.e., 30, 35, 40, 45, 50, and 55%) were employed to investigate the mechanical and durability-related properties of the resulting bricks, then they were compared with conventional burnt clay bricks. Compressive strength, flexural strength, an initial rate of water absorption, efflorescence, microstructural analysis via scanning electron microscopy, and cost analysis were conducted. The results of the compressive strength tests revealed that the compressive strength of coal ash unburnt brick decreased with an increase in the content of coal ash; however, up to a 45% proportion of coal ash, the minimum required compressive strength specified by ASTM C62 and local building codes was satisfied. Furthermore, bricks incorporating up to 45% of coal ash also satisfied the ASTM C62 requirements for water absorption. Coal ash unburnt bricks are lighter in weight owing to their porous developed microstructure. The cost analysis showed that the utilization of untreated, locally available coal ash in brick production leads us on the path toward more economical and sustainable building units.

A Study on the Cement Gel Formation Process during the Creation of Nanomodified High-Performance Concrete Based on Nanosilica

One of the most science-intensive and developing areas is nano-modified concrete. Its characteristics of high-strength, high density, and improved structure, which is not only important at the stage of monitoring their performance, but also at the manufacturing stage, characterize high-performance concrete. The aim of this study is to obtain new theoretical knowledge and experimental-applied dependencies arising from the “composition–microstructure–properties” ratio of high-strength concretes with a nano-modifying additive of the most effective type. The methods of laser granulometry and electron microscopy are applied. The existing concepts from the point of view of theory and practice about the processes of cement gel formation during the creation of nano-modified high-strength concretes with nano-modifying additives are developed. The most rational mode of the nano-modification of high-strength concretes is substantiated as follows: microsilica ground to nanosilica within 12 h. A complex nano-modifier containing nanosilica, superplasticizer, hyperplasticizer, and sodium sulfate was developed. The most effective combination of the four considered factors are: the content of nanosilica is 4% by weight of cement; the content of the superplasticizer additive is 1.4% by weight of cement; the content of the hyperplasticizer additive is 3% by weight of cement; and the water–cement ratio—0.33. The maximum difference of the strength characteristics in comparison with other combinations ranged from 45% to 57%.

Investigation of Alkali-Silica Reactivity in Sustainable Ultrahigh Performance Concrete

Considering its superior engineering properties, ultrahigh performance concrete (UHPC) has emerged as a strong contender to replace normal strength concrete (NSC) in diverse construction applications. While the mechanical properties of UHPC have been thoroughly explored, there is still dearth of studies that quantify the durability of UHPC, especially for sustainable mixtures made with local materials. Therefore, this research aims at investigating the alkali-silica reactivity (ASR) potential in sustainable UHPC in comparison with that of NSC. Sustainable UHPC mixtures were prepared using waste untreated coal ash (CA), raw slag (RS), and locally produced steel fibers. UHPC and benchmark NSC specimens were cast for assessing the compressive strength, flexural strength, and ASR expansion. Specimens were exposed to two curing regimes: accelerated ASR conditions (as per ASTM C1260) and normal water curing. UHPC specimens incorporating RS achieved higher compressive and flexural strengths in comparison with that of identical UHPC specimens made with CA. ASR expansion of control NSC specimens exceeded the ASTM C1260 limits (>0.20% at 28 days). Conversely, experimental results demonstrate that UHPC specimens incurred much less ASR expansion, well below the ASTM C1260 limits. Moreover, UHPC specimens incorporating steel fibers exhibited lower expansion compared to that of companion UHPC specimens without fibers. It was also observed that the mechanical properties of NSC specimens suffered more drastic degradation under accelerated ASR exposure compared to UHPC specimens. Interestingly, UHPC specimens exposed to accelerated ASR conditions attained higher mechanical properties compared to that of reference identical specimens cured in normal water. Therefore, it can be concluded that ASR exposure had insignificant effect on sustainable UHPC incorporating CA and RS, especially for specimens incorporating fibers. Results indicate that UHPC is a robust competitor to NSC for the construction of mega-scale projects where exposure to ASR conducive conditions prevails.