Cost-Effective Production of TiO2 with 90-Fold Enhanced Photocatalytic Activity Via Facile Sequential Calcination and Ball Milling Post-Treatment Strategy

Facile and Simple Post Treatment Ball Milling Strategy for the Production of Low-Cost TiO2 Composites with Enhanced Photocatalytic Performance and Applicability to Construction Materials

A facile and cost-effective approach assisted by ball milling (BM) of commercial titanium dioxide (TiO₂), has been utilized to develop cheaper and efficient construction materials. At least three of the commercial and cheaper TiO₂ samples (BA01-01, BA01-01+ and R996, designated as A1, A4 and R1, respectively) were selected and subjected to BM treatment to enhance their photocatalytic efficiencies, if possible. It was noted, that the samples A1, A4 and R1 were typical composites of TiO₂ and calcium carbonate (CaCO₃) and contained varying proportions of anatase, and rutile phases of TiO₂ and CaCO₃. Two of the highly efficient commercial TiO₂ samples, Degussa P25 (simply designated as P25) and ST01 (Ishihara Ind.) were selected for making benchmark comparisons of photocatalytic efficiencies. The BM treated TiO₂ samples (designated as TiO₂-BM with respect to A1, A4 and R1) were evaluated for photocatalytic efficiencies both in both aqueous (methylene blue (MB)) and gaseous (NO_x) photodegradation reactions. Based on detailed comparative investigations, it was observed that A1-BM photocatalyst exhibited superior photocatalytic performances over A4-BM and R1-BM, towards both MB and NO_x photodegradation reactions. The difference of NO_x photodegradation efficiency between the mortar mixed with A1-BM and that mixed with ST01, and P-25 at 15% were 16.6%, and 32.4%, respectively. Even though the mortar mixed with A1-BM at 15% composition exhibited a slightly lower NO_x photodegradation efficiency as compared to mortar mixed with the expensive ST01 and P-25 photocatalysts, the present work promises an economic application in the eco-friendly construction materials for air purification considering the far lower cost of A1. The reasons for the superior performance of A1-BM were deduced through characterization of optical properties, surface characteristics, phase composition, morphology, microstructure and particle size distribution between pristine and BM treated A1 using characterization techniques such as diffuse reflectance spectroscopy, X-ray photoelectron spectroscopy, X-ray diffraction analysis, field emission scanning electron microscopy and particle size analysis.

Fabrication and Characterization of Submicron-Scale Bovine Hydroxyapatite: A Top-Down Approach for a Natural Biomaterial

Submicron hydroxyapatite has been reported to have beneficial effects in bone tissue engineering. This study aimed to fabricate submicron-scale bovine hydroxyapatite (BHA) using the high-energy dry ball milling method. Bovine cortical bone was pretreated and calcined to produce BHA powder scaled in microns. BHA was used to fabricate submicron BHA with milling treatment for 3, 6, and 9 h and was characterized by using dynamic light scattering, scanning electron microscope connected with energy dispersive X-Ray spectroscopy, Fourier-transform infrared spectroscopy, and X-ray diffractometry to obtain its particle size, calcium-to-phosphorus (Ca/P) ratio, functional chemical group, and XRD peaks and crystallinity. Results showed that the particle size of BHA had a wide distribution range, with peaks from ~5 to ~10 µm. Milling treatment for 3, 6, and 9 h successfully gradually reduced the particle size of BHA to a submicron scale. The milled BHA's hydrodynamic size was significantly smaller compared to unmilled BHA. Milling treatment reduced the crystallinity of BHA. However, the treatment did not affect other characteristics; unmilled and milled BHA was shaped hexagonally, had carbonate and phosphate substitution groups, and the Ca/P ratio ranged from 1.48 to 1.68. In conclusion, the fabrication of submicron-scale BHA was successfully conducted using a high-energy dry ball milling method. The milling treatment did not affect the natural characteristics of BHA. Thus, the submicron-scale BHA may be potentially useful as a biomaterial for bone grafts.