Large Deformation Finite Element Analyses for 3D X-ray CT Scanned Microscopic Structures of Polyurethane Foams

Morphological Features of PUR-Wood Particle Composite Foams

The aim of this study was to apply waste wood particles (WP) with different sizes from primary wood processing as a filler for open-cell PUR foams. For this purpose, various wood particle sizes were added as a filler for polyurethane foams (PUR). The effects of the addition of of 0.05−<0.125 mm, 0.125−<0.315 mm, 0.315−1.25 mm, and >1.25−2.0 of WP to the polyurethane matrix on the density, the kinetics of PUR foaming, the cell structure, and the morphology were investigated. Scanning electron microscope (SEM) and X-ray computer tomography were used. Based on the results, it was found that the addition of WP in the amount of 10% leads to an increase in density with an increase in particle size. The research shows that the morphology of the PUR-WP foam is influenced by its particle size. The difference in the number and size of cells in PUR-WP composites depends on the wood particle size. The addition of dust causes the formation of cells of much smaller sizes; confirmed by SEM images. Moreover, computer tomography clearly demonstrates that the WP are well-dispersed within the foams’ structures.

Modeling the Nonlinear Deformation of Highly Porous Cellular Plastics Filled with Clay Nanoplatelets

Rigid low-density plastic foams subjected to mechanical loads typically exhibit a nonlinear deformation stage preceding failure. At moderate strains, when the geometrical nonlinearity is negligible, such foam response is predominantly caused by the nonlinearity of deformation of their principal structural elements—foam struts. Orientational averaging of stresses in foam struts enables estimation of the stresses taken up by foams at a given applied strain. Based on a structural model of highly porous anisotropic cellular plastics filled with clay nanoplatelets and the orientational averaging, a method for calculating their nonlinear deformation is derived in terms of structural parameters of the porous material, the mechanical properties of the monolithic polymer, and filler particles and their spatial orientation. The method is applied to predicting the tensile stress-strain diagrams of organoclay-filled low-density rigid polyurethane foams, and reasonable agreement with experimental data is demonstrated.

Biophysical Properties of Foamed and Solid Polymers Used in Orthotics and Prosthetics

Orthotic and prosthetic materials should have good mechanical and antibacterial properties. Therefore, in our study, we consider four common foamed closed-cells and two solid polymeric materials regarding their mechanical behaviour and tendency for bacterial adhesion. For all materials, the surface roughness, hydrophobicity, zeta potential, tensile properties, hardness and CIE color parameters were measured. We found that foamed polymeric materials have higher roughness, higher hydrophobicity, lower Young's modulus, lower maximum tensile strength and lower hardness than solid materials. Bacterial adhesion test measurements based on observation by scanning electron microscopy show much a lower adhesion extent of S. aureus on solid materials than on foamed materials. The measured biophysical properties could be the key data for users to select the optimal materials.