Interactions between Dislocations and Boundaries during Deformation

Investigation of Microstructures and Tensile Properties of 316L Stainless Steel Fabricated via Laser Powder Bed Fusion

In this study, a thorough investigation of the microstructures and tensile properties of 316L stainless steel fabricated via laser powder bed fusion (L-PBF) was done. 316L stainless steel specimens with two different thicknesses of 1.5 mm and 4.0 mm fabricated under similar conditions were utilized. Microstructural characterization was performed using optical microscopy (OM) and scanning electron microscopy (SEM) equipped with electron backscatter diffraction (EBSD). Melt pools and cellular structures were observed using OM, whereas EBSD was utilized to obtain the grain size, grain boundary characteristics, and crystallographic texture. The 1.5 mm thick sample demonstrated a yield strength (YS) of 538.42 MPa, ultimate tensile strength (UTS) of 606.47 MPa, and elongation to failure of 69.88%, whereas the 4.0 mm thick sample had a YS of 551.21 MPa, UTS of 619.58 MPa, and elongation to failure of 73.66%. These results demonstrated a slight decrease in mechanical properties with decreasing thickness, with a 2.4% reduction in YS, 2.1% reduction in UTS, and 5.8% reduction in elongation to failure. In addition to other microstructural features, the cellular structures were observed to be the major contributors to the high mechanical properties. Using the inverse pole figure (IPF) maps, both thicknesses depicted a crystallographic texture of {001} <101> in their as-built state. However, when subjected to tensile loads, texture transitions to {111} <001> and {111} <011> were observed for the 1.5 mm and 4.0 mm samples, respectively. Additionally, EBSD analysis revealed the pre-existence of high-density dislocation networks and a high fraction of low-angle grain boundaries. Interestingly, twinning was observed, suggesting that the plastic deformation occurred through dislocation gliding and deformation twinning.

High Pressure Torsion of Copper; Effect of Processing Temperature on Structural Features, Microhardness and Electric Conductivity

By optimizing the fabrication method, copper components featuring (typically contradicting) advantageous electric conductivity and favorable mechanical properties can be acquired. In this study, we subjected conventional electroconductive copper to a single revolution of high pressure torsion (HPT) at room temperature (RT), searched for the conditions which would yield comparable structure characteristics (grain size) when deformed at a cryogenic temperature, and finally compared the mechanical and electric behaviors to assess specific differences and correlate them with the (sub)structural development. 180° revolution of cryo-HPT imparted structure refinement comparable to 360° revolution of room temperature HPT, i.e., the average grain size at the periphery of both the specimens was ~7 µm. The 360° RT HPT specimen exhibited preferential (111)||SD (shear direction) texture fiber in all the examined regions, whereas the 180° cryo-HPT specimen exhibited more or less randomly oriented grains of equiaxed shapes featuring substantial substructure development of a relatively homogeneous character and massive occurrence of (nano)twins. These structural features resulted in the increase in microhardness to the average value of 118.2 HV0.2 and the increase in the electric conductivity to 59.66 MS·m^-1 (compared to 105 HV0.2 and 59.14 MS·m^-1 acquired for the 360° RT HPT specimen). The deformation under the cryogenic conditions also imparted higher homogeneity of microhardness distribution when compared to RT processing.

Nonsingular Stress Distribution of Edge Dislocations near Zero-Traction Boundary

Among many types of defects present in crystalline materials, dislocations are the most influential in determining the deformation process and various physical properties of the materials. However, the mathematical description of the elastic field generated around dislocations is challenging because of various theoretical difficulties, such as physically irrelevant singularities near the dislocation-core and nontrivial modulation in the spatial distribution near the material interface. As a theoretical solution to this problem, in the present study, we develop an explicit formulation for the nonsingular stress field generated by an edge dislocation near the zero-traction surface of an elastic medium. The obtained stress field is free from nonphysical divergence near the dislocation-core, as compared to classical solutions. Because of the nonsingular property, our results allow the accurate estimation of the effect of the zero-traction surface on the near-surface stress distribution, as well as its dependence on the orientation of the Burgers vector. Finally, the degree of surface-induced modulation in the stress field is evaluated using the concept of the L2-norm for function spaces and the comparison with the stress field in an infinitely large system without any surface.

A Quantitative Investigation of Dislocation Density in an Al Matrix Composite Produced by a Combination of Micro-/Macro-Rolling

An aluminum matrix composite with dispersed carbon nanotubes (CNTs) was produced via flake powder metallurgy using a micro-rolling process and vacuum hot pressing (VHP), followed by conventional rolling using a macro-rolling process. The microstructure and mechanical properties of the produced composites were studied. In addition, a new quantitative model was introduced to study the dislocation density based on the microstructural parameters. The results revealed that the distribution characteristics of the CNTs in the Al matrix and the Al-CNT interfaces were the two main governing parameters of dislocation density. Moreover, the dependence of dislocation density on the geometry of the grains and crystallographic texture was shown in this model. The microstructural evolution revealed that a lamellar grain structure had been achieved, with a high capacity for the storage of dislocation. A uniform distribution of CNTs with high bonding quality was also seen in the final microstructure.

Grain Size Effects on Mechanical Properties of Nanocrystalline Cu6Sn5 Investigated Using Molecular Dynamics Simulation

Intermetallic compounds (IMCs) are inevitable byproducts during the soldering of electronics. Cu6Sn5 is one of the main components of IMCs, and its mechanical properties considerably influence the reliability of solder joints. In this study, the effects of grain size (8–20 nm) on the mechanical properties (Young’s modulus, yield stress, ultimate tensile strength (UTS), and strain rate sensitivity) of polycrystalline Cu6Sn5 were investigated using molecular dynamics simulations at 300 K and at a strain rate of 0.0001–10 ps−1. The results showed that at high strain rates, grain size only slightly influenced the mechanical properties. However, at low strain rates, Young’s modulus, yield stress, and UTS all increased with increasing grain size, which is the trend of an inverse Hall–Petch curve. This is largely attributed to the sliding and rotation of grain boundaries during the nanoscale stretching process, which weakens the interaction between grains. Strain rate sensitivity increased with a decrease in grain size.

Microstructures and Mechanical Properties of Ductile Cast Iron with Different Crystallizer Inner Diameters

Five types of ductile cast irons (DCIs) were fabricated by crystallizers with different inner diameters, as well as five different austempered ductile cast irons (ADIs) after the same isothermal quenching process. The effects of amount, diameter, and morphology of graphite on the mechanical properties of DCI and ADI and the effect of the original as-cast microstructure on the microstructure after austempering were studied. The microstructures were characterized by optical microscopy, scanning electron microscopy, and X-ray diffraction. Their mechanical properties were examined by tensile, U-shaped impact, and hardness tests. As the diameter of the crystallizer increases from 60 mm to 150 mm, the diameter of the nodular graphite increases from ~10 to ~50 μm, and the nodularity rate decreases from 100 to 70%. The average ultimate tensile strength increases from ~500 MPa in the as-cast state to 1100 MPa in the austempered state and the hardness increases from ~180 HB to 400 HB. The elongation in cast state decreases from 11 to 4.6% and the elongation in ADI state decreases from 7 to 4.5%. Through the research in this paper, it can be seen that ADIs with different matrix microstructures can be obtained from different original as-cast microstructures through the same isothermal quenching process, and different casting crystallizers can be selected according to different performance requirements, which can reduce the nitrite pollution and reduce cost.

Structural, Mechanical and Electrical Characteristics of Copper Coatings Obtained by Various Electrodeposition Processes

Mechanical (hardness and adhesion) and electrical (sheet resistance) characteristics of electrolytically produced copper coatings have been investigated. Morphologies of Cu coatings produced galvanostatically at two current densities from the basic sulfate electrolyte and from an electrolyte containing levelling/brightening additives without and with application of ultrasound for the electrolyte stirring were characterized by SEM and AFM techniques. Mechanical characteristics were examined by Vickers microindentation using the Chen–Gao (C–G) composite hardness model, while electrical characteristics were examined by the four-point probe method. Application of ultrasound achieved benefits on both hardness and adhesion of the Cu coatings, thereby the use of both the larger current density and additive-free electrolyte improved these mechanical characteristics. The hardness of Cu coatings calculated according to the C–G model was in the 1.1844–1.2303 GPa range for fine-grained Cu coatings obtained from the sulfate electrolyte and in the 0.8572–1.1507 GPa range for smooth Cu coatings obtained from the electrolyte with additives. Analysis of the electrical characteristics of Cu coatings after an aging period of 4 years showed differences in the sheet resistance between the top and the bottom sides of the coating, which is attributed to the formation of a thin oxide layer on the coating surface area.

Neighbor-Affected Orientation Rotation in the Grain Boundary Region

Orientation rotation at grain boundary regions associated with neighboring orientations in Fe-3.0 wt.% Si non-oriented silicon steel has been investigated by crystal plastic simulation. Rotation tendency relative to a certain target orientation is evaluated by deviation angle variation. Taking ideal λ (<001>//ND, normal direction) as the target orientation, the deviation angle of scattered {001} <uv0> orientations at grain boundary regions affected by neighboring orientations during rolling is calculated and verified by experimental measurements. The rotation tendency and rotation velocity field at grain boundary regions are significantly changed by neighboring orientations. According to the neighbor affected orientation rotation, the initial texture can be precisely designed to control the deformation texture at grain boundary regions.

A Modelling Study of the Correlation between the Layer Obtained by Selective Transfer and the Dislocations Movement at the Friction Surfaces Limit

The selective transfer phenomenon (STP) is based on physico-chemical processes occurring in the contact area of a friction pair, with an element from a copper alloy and allows the metallic transfer of particles of micro/nanometric size, forming a thin superficial tribologically performing layer under energy and relative motion conditions. During the formation of the layer, its crystalline network has an excess of defects and this makes the dislocations to come to the surface. The layer thickness is small, porous, and with comparable dimensions to those of the tensions field of the dislocations. This paper presents a review and analysis of the STP based on dislocations movement to establish and know the tensions field influence, the energy (about 0.25 J/m), and the linear tension of dislocations (~2.42 × 10−9 N) at the contact surfaces zone of a friction pair, by which we can ensure a low wear state (~4.16 × 10−5–2.16 × 10−4 g/min), and a reduced friction coefficient (~0.014–0.034). Therefore, the purpose of the paper is to analyze the STP based on the dislocations movement because is proves the existence (presence), importance, and utility of the dislocations, respectively, the dislocations movements during the conditions’ selective transfer, at the limit of the friction surfaces, under the action of a tensions field, whose components are determined analytically by modelling, together with energy and the linear tension. Also, the layer formed through STP has the property of ensuring during the deformation process an agglomeration of dislocations (structural defects) which protects it from destruction, and therefore, a self-regulation of the equilibrium processes, disturbed during the friction process, to maintain the friction and wear of the friction pairs within reduced limits.