The Influence of Mechanical Alloying and Plastic Consolidation on the Resistance to Arc Erosion of the Ag-Re Composite Contact Material

Quasi-Continuous Network Structure Greatly Improved the Anti-Arc-Erosion Capability of Ag/Y2O3 Electrical Contacts

Ag/Y₂O₃ has excellent potential to replace Ag/CdO as the environmentally friendly electrical contact material. Using spherical Y₂O₃ as the starting material, Ag/Y₂O₃ contacts with a quasi-continuous network structure were successfully fabricated by a low-energy ball milling treatment. The mean size of Y₂O₃ used ranged from 243 to 980 nm. Due to the differences in the size of Y₂O₃, Ag/Y₂O₃ contacts had different primitive microstructures, thereby exhibiting distinctive anti-arc-erosion capabilities. Ag/Y₂O₃ contact prepared using 243 nm Y₂O₃ showed the best anti-arc-erosion capability and the most outstanding electrical performance measures, such as low contact resistance, less mass transfer, and no failure up to 10⁵ cycle times. The quasi-continuous network structure formed in the micro-scale was responsible for the excellent electrical performance. The short distance between Y₂O₃ particles in the network promoted the cathode arc motion, and thus alleviated the localized erosion. The results obtained herein may inspire further attempts to design electrical contacts rationally.