Investigation of Hydrothermally Stressed Silicone Rubber/Silica Micro and Nanocomposite for the Coating High Voltage Insulation Applications

Analysis of Aging Characteristics of Umbrella Skirts of Composite Insulators Operating under the Influence of a Wind and Sand Environment in South Xinjiang

To study the influence of multi-factors, such as long sunshine, sand erosion, and so on, in southern Xinjiang, we selected two kinds of composite insulators for the transmission lines in southern Xinjiang to study the aging characteristics of the umbrella skirt surface. The results of scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS) show that the surface roughness of the umbrella skirt is high and there are a large number of micron inorganic particles. The skirt has the characteristics of low C/O element ratio and high Al element content. The results of thermogravimetric analysis and micro infrared test show that the aging depth of the Myli Line skirt after 19 years of operation is 160~190 µm and that of Yuhe Line 1 after 14 years of operation is greater than 180 µm. The plasma discharge method was used to simulate the corona discharge in the actual operation to accelerate the aging of the surface of the umbrella skirt and the hydrophobic recovery of the umbrella skirt was investigated. The results show that the temperature has a great influence on the surface hydrophobic recovery performance after plasma treatment. These results may provide some theoretical guidance and technical support for the selection, operation, and maintenance of composite insulators in Xinjiang.

A Sequenced Study of Improved Dielectric Properties of Carbon Nanotubes and Metal Oxide-Reinforced Polymer Composites

Polymers have gained attraction at the industrial level owing to their elastic and lightweight nature, as well as their astonishing mechanical and electrical applications. Their scope is limited due to their organic nature, which eventually leads to the degradation of their properties. The aim of this work was to produce polymer composites with finely dispersed metal oxide nanofillers and carbon nanotubes (CNTs) for the investigation of their charge-storage applications. This work reports the preparation of different polymeric composites with varying concentrations of metal oxide (MO) nanofillers and single-walled carbon nanotubes (SWCNTs). The successful synthesis of nanofillers (i.e., NiO and CuO) was carried out via the sonication and precipitation methods, respectively. After, the smooth and uniform polymeric composite thin films were prepared via the solution-casting methodology. Spectroscopy and diffraction techniques were used for the preliminary characterization. Scanning electron microscopy was used to check the dispersion of carbon nanotubes (CNTs) and MOs in the polymer matrix. The addition of nanofillers and carbon nanotubes (CNTs) tuned the bandgap, reduced the strain, and enhanced the elastic limit of the polymer. The addition of CNT enhanced the mechanical strength of the composite; however, it increased the conductivity, which was tuned by using metal oxides. By increasing the concentration of NiO and CuO from 2% to 6% bandgap of PVA, which is 5–6 eV reduced to 4.41 and 4.34 eV, Young’s moduli of up to 59 and 57.7 MPa, respectively, were achieved. Moreover, improved dielectric properties were achieved, which shows that the addition of metal oxide enhances the dielectric behavior of the material.

Investigation of Ramped Compression Effect on the Dielectric Properties of Silicone Rubber Composites for the Coating of High-Voltage Insulation

The incorporation of inorganic oxide fillers imparts superior dielectric properties in silicone rubber for high-voltage insulation. However, the dielectric characteristics are influenced by the mechanical stress. The effects of ramped compression on the dielectric properties of neat silicone rubber (NSiR), 15% SiO₂ microcomposite (SSMC), 15% alumina trihydrate (ATH) microcomposite (SAMC) and 10% ATH + 2% SiO₂ hybrid composite (SMNC) are presented in this study. The dielectric constant and dissipation factor were measured before and after each compression especially in the frequency range of 50 kHz to 2MHz. Before the compression, SSMC expressed the highest dielectric constant of 4.44 followed by SMNC and SAMC. After the compression cycle, SAMC expressed a better dielectric behavior exhibiting dielectric constant of 7.19 and a dissipation factor of 0.01164. Overall, SAMC expressed better dielectric response before and after compression cycle with dielectric constant and dissipation factor in admissible ranges.

Degradation Performance Investigation of Hydrothermally Stressed Epoxy Micro and Nanocomposites for High Voltage Insulation

Epoxy resins have demonstrated remarkable properties with potential for usage as high voltage insulators. However, a loss of these properties has been observed in high temperature and humid environments. In order to enhance the hydrothermal stability of epoxy resins, micro (15% SiO₂) and nano (5% SiO₂) silica-based composites of epoxy were fabricated and subjected to standard long term and short term accelerated hydrothermal conditions. To analyze the effect of these stresses, the samples were analyzed periodically through Fourier transform infrared spectroscopy (FTIR) for structure analysis; scanning electron microscopy (SEM) for surface analysis of long-term aged samples; and optical microscopy for the surface topography of short-term aged samples. The Swedish Transmission Research Institute (STRI) classification and contact angle measurement techniques were used for hydrophobicity analysis of long-term and short-term aged samples, respectively. After aging in both conditions, the nanocomposite showed better results as compared to the other samples. After 1000 h of aging, it showed HC-5 class of hydrophobicity, whereas EMC and NE degraded to the HC-6. In case of short-term aging, the contact angle decreased to the 64.15° and 75.05° from 104.15° and 114.9° for ENC and EMC, respectively. Also, in terms of structural degradation, ENC showed the highest structural stability after 1000 h of aging with the highest stable peak of aromatic ether at 1300–1500 cm⁻¹. Microscopic observation through scanning electron and optical techniques also revealed superior performance of the nanocomposites.

Surface Recovery Investigation of Silicone Rubber Composites for Outdoor Electrical Insulation under Accelerated Temperature and Humidity

Degradation of silicon rubber due to heat and humidity affect its performance in outdoor applications. To analyze the effects of high temperature and humidity on room temperature vulcanized (RTV) silicone rubber (SiR) and its composites, this study was performed. Five different sample compositions including neat silicone rubber (nSiR), microcomposites (15 wt% silica(SMC 15% SiO₂) and 15 wt% ATH(SMC 15% ATH), nanocomposite (2.5 wt% silica(SNC 2.5% SiO₂) and hybrid composite (10 wt% micro alumina trihydrate with 2 wt% nano silica(SMNC 10% ATH 2% SiO₂) were prepared and subjected to 70 ˚C temperature and 80% relative humidity in an environmental chamber for 120 h. Contact angle, optical microscopy and Fourier transform infrared (FTIR) spectroscopy were employed to analyze the recovery properties before and after applying stresses. Different trends of degradation and recovery were observed for different concentrations of composites. Addition of fillers improved the overall performance of composites and SMC 15% ATH composite performed better than other composites. For high temperature and humidity, the ATH-based microcomposite was recommended over silica due to its superior thermal retardation properties of ATH. It has been proved that ATH filler is able to withstand high temperature and humidity.