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Yuan Y, Guo Q, Xu L, Wang W. Rigid Polyurethane Foam Derived from Renewable Sources: Research Progress, Property Enhancement, and Future Prospects. Molecules 2025; 30:678. [PMID: 39942782 PMCID: PMC11819870 DOI: 10.3390/molecules30030678] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/24/2025] [Revised: 01/28/2025] [Accepted: 01/30/2025] [Indexed: 02/16/2025] Open
Abstract
Rigid polyurethane foam (RPUF) is a widely utilized thermosetting polymer across various industrial applications, valued for its exceptional properties. However, the demand for sustainable alternatives to petroleum-based polymers has grown increasingly urgent due to rising environmental concerns. Despite its widespread use, RPUF faces challenges such as inadequate mechanical strength, limited thermal stability, and high flammability, all of which are crucial considerations in commercial and household applications. Globally, ongoing efforts are focused on developing innovative technologies that convert renewable sources into new monomers and polymers, some of which could serve as alternatives to traditional RPUFs. Several approaches have been explored to improve the thermal stability, mechanical strength, and flame retardancy of RPUFs, including the modification of bio-based polyols and the incorporation of performance-enhancing fillers. This review emphasizes recent advances in RPUFs derived from natural resources, focusing on their preparation, characterization, and properties, and strategies to enhance the mechanical strength and flame safety of bio-based RPUFs. Additionally, it explores the applications of RPUF materials across various fields, addressing the challenges and potential developments in packaging, household items, construction, and automotive applications.
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Affiliation(s)
- Yao Yuan
- Fujian Provincial Key Laboratory of Functional Materials and Applications, School of Materials Science and Engineering, Xiamen University of Technology, Xiamen 361024, China; (Y.Y.); (Q.G.)
| | - Qinhe Guo
- Fujian Provincial Key Laboratory of Functional Materials and Applications, School of Materials Science and Engineering, Xiamen University of Technology, Xiamen 361024, China; (Y.Y.); (Q.G.)
| | - Lulu Xu
- School of Chemical Engineering, University of New South Wales, Sydney, NSW 2052, Australia
| | - Wei Wang
- School of Mechanical and Manufacturing Engineering, University of New South Wales, Sydney, NSW 2052, Australia
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De Hoyos-Martinez PL, Mendez SB, Martinez EC, Wang DY, Labidi J. Elaboration of Thermally Performing Polyurethane Foams, Based on Biopolyols, with Thermal Insulating Applications. Polymers (Basel) 2024; 16:258. [PMID: 38257057 PMCID: PMC10821512 DOI: 10.3390/polym16020258] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/20/2023] [Revised: 12/30/2023] [Accepted: 01/09/2024] [Indexed: 01/24/2024] Open
Abstract
In this work, biobased rigid polyurethane foams (PUFs) were developed with the aim of achieving thermal and fireproofing properties that can compete with those of the commercially available products. First, the synthesis of a biopolyol from a wood residue by means of a scaled-up process with suitable yield and reaction conditions was carried out. This biopolyol was able to substitute completely the synthetic polyols that are typically employed within a polyurethane formulation. Different formulations were developed to assess the effect of two flame retardants, namely, polyhedral oligomeric silsesquioxane (POSS) and amino polyphosphate (APP), in terms of their thermal properties and degradation and their fireproofing mechanism. The structure and the thermal degradation of the different formulations was evaluated via Fourier Transformed Infrared Spectroscopy (FTIR) and thermogravimetric analysis (TGA). Likewise, the performance of the different PUF formulations was studied and compared to that of an industrial PUF. From these results, it can be highlighted that the addition of the flame retardants into the formulation showed an improvement in the results of the UL-94 vertical burning test and the LOI. Moreover, the fireproofing performance of the biobased formulations was comparable to that of the industrial one. In addition to that, it can be remarked that the biobased formulations displayed an excellent performance as thermal insulators (0.02371-0.02149 W·m-1·K-1), which was even slightly higher than that of the industrial one.
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Affiliation(s)
- Pedro Luis De Hoyos-Martinez
- Chemical and Environmental Engineering Department, University of the Basque Country, Plaza Europa 1, 20018 Donostia-San Sebastián, Spain;
| | - Sebastian Barriga Mendez
- Chemical and Environmental Engineering Department, University of the Basque Country, Plaza Europa 1, 20018 Donostia-San Sebastián, Spain;
| | - Eriz Corro Martinez
- Chemical and Environmental Engineering Department, University of the Basque Country, Otaola Etorbidea 29, 20600 Eibar, Spain;
| | - De-Yi Wang
- IMDEA Materials Institute, C/Eric Kandel, 2, 28906 Getafe, Spain;
- Escuela Politécnica Superior, Universidad Francisco de Vitoria, Ctra. Pozuelo-Majadahonda Km 1800, 28223 Pozuelo de Alarcón, Spain
| | - Jalel Labidi
- Chemical and Environmental Engineering Department, University of the Basque Country, Plaza Europa 1, 20018 Donostia-San Sebastián, Spain;
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Prociak A, Kucała M, Kurańska M, Barczewski M. Effect of Selected Bio-Components on the Cell Structure and Properties of Rigid Polyurethane Foams. Polymers (Basel) 2023; 15:3660. [PMID: 37765513 PMCID: PMC10534957 DOI: 10.3390/polym15183660] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/13/2023] [Revised: 08/31/2023] [Accepted: 09/03/2023] [Indexed: 09/29/2023] Open
Abstract
New rigid polyurethane foams (RPURFs) modified with two types of bio-polyols based on rapeseed oil were elaborated and characterized. The effect of the bio-polyols with different functionality, synthesized by the epoxidation and oxirane ring-opening method, on the cell structure and selected properties of modified foams was evaluated. As oxirane ring-opening agents, 1-hexanol and 1.6-hexanediol were used to obtain bio-polyols with different functionality and hydroxyl numbers. Bio-polyols in different ratios were used to modify the polyurethane (PUR) composition, replacing 40 wt.% petrochemical polyol. The mass ratio of the used bio-polyols (1:0, 3:1, 1:1, 1:3, 0:1) affected the course of the foaming process of the PUR composition as well as the cellular structure and the physical and mechanical properties of the obtained foams. In general, the modification of the reference PUR system with the applied bio-polyols improved the cellular structure of the foam, reducing the size of the cells. Replacing the petrochemical polyol with the bio-polyols did not cause major differences in the apparent density (40-43 kg/m3), closed-cell content (87-89%), thermal conductivity (25-26 mW⋅(m⋅K)-1), brittleness (4.7-7.5%), or dimensional stability (<0.7%) of RPURFs. The compressive strength at 10% deformation was in the range of 190-260 and 120-190 kPa, respectively, for directions parallel and perpendicular to the direction of foam growth. DMA analysis confirmed that an increase in the bio-polyol of low functionality in the bio-polyol mixture reduced the compressive strength of the modified foams.
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Affiliation(s)
- Aleksander Prociak
- Department of Polymer Chemistry and Technology, Faculty of Chemical Engineering and Technology, Tadeusz Kosciuszko Cracow University of Technology, Warszawska 24, 31-155 Krakow, Poland
| | - Michał Kucała
- Department of Polymer Chemistry and Technology, Faculty of Chemical Engineering and Technology, Tadeusz Kosciuszko Cracow University of Technology, Warszawska 24, 31-155 Krakow, Poland
| | - Maria Kurańska
- Department of Polymer Chemistry and Technology, Faculty of Chemical Engineering and Technology, Tadeusz Kosciuszko Cracow University of Technology, Warszawska 24, 31-155 Krakow, Poland
| | - Mateusz Barczewski
- Institute of Materials Technology, Poznan University of Technology, Piotrowo 3, 61-138 Poznan, Poland
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Moser BR, Cermak SC, Doll KM, Kenar JA, Sharma BK. A review of fatty epoxide ring opening reactions: Chemistry, recent advances, and applications. J AM OIL CHEM SOC 2022. [DOI: 10.1002/aocs.12623] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Bryan R. Moser
- United States Department of Agriculture, Agricultural Research Service, Bio‐Oils Research Unit National Center for Agricultural Utilization Research Peoria Illinois USA
| | - Steven C. Cermak
- United States Department of Agriculture, Agricultural Research Service, Bio‐Oils Research Unit National Center for Agricultural Utilization Research Peoria Illinois USA
| | - Kenneth M. Doll
- United States Department of Agriculture, Agricultural Research Service, Bio‐Oils Research Unit National Center for Agricultural Utilization Research Peoria Illinois USA
| | - James A. Kenar
- United States Department of Agriculture, Agricultural Research Service, Functional Foods Research Unit National Center for Agricultural Utilization Research Peoria Illinois USA
| | - Brajendra K. Sharma
- United States Department of Agriculture, Agricultural Research Service, Sustainable Biofuels and Co‐Products Research Unit Eastern Regional Research Center Wyndmoor Pennsylvania USA
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Yuan S, Cheng L, Tan Z. Characteristics and preparation of oil-coated fertilizers: A review. J Control Release 2022; 345:675-684. [PMID: 35339580 DOI: 10.1016/j.jconrel.2022.03.040] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/18/2022] [Revised: 03/18/2022] [Accepted: 03/20/2022] [Indexed: 10/18/2022]
Abstract
As the slow-release fertilizer, oil-coated fertilizer can not only slow down the nutrients loss, but also have outstanding advantages in controlling the nutrients release. Based on a large number of literature, this paper systematically investigated the composition, classification, properties and preparation of oil-coated fertilizers, summarizes the challenges faced by the oil-coated fertilizers and offers a few suggestions for the future research. Through literature research, some important conclusions were found: (1) Oil-coated fertilizers are generally composed of core fertilizers and coated oil layers, and some have active interlayers. (2) Vegetable oils has the characteristics of easy degradation, water resistance and impact resistance, and the nutrient release curves of vegetable oil coated fertilizer in soil and still water are "S" type. (3) The modified polyurethane exhibits good compatibility with urea, and can control the release of N in a long period of time, which is 30 days longer than the N release life of ordinary polyurethane-coated fertilizers. (4) Oil-coated fertilizers can reduce the loss of N by slowing down the hydrolysis rate of urea and the nitrification from NH4+ to NO3-, which reduces the N2O release by 70-80% compared to the uncoated fertilizers. Moreover, the paper also proposes a new preparation method of oil-coated material.
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Affiliation(s)
- Shengnan Yuan
- Hubei Key Laboratory of Soil Environment and Pollution Remediation, College of Resources and Environment, Huazhong Agricultural University, No. 1 Lion Hill Street, Hongshan District, Wuhan 430070, People's Republic of China
| | - Long Cheng
- Changjiang Survey, Planning, Design and Research CO., LTD, No. 1863, Jiefang Avenue, Wuhan 430010, People's Republic of China.
| | - Zhongxin Tan
- Hubei Key Laboratory of Soil Environment and Pollution Remediation, College of Resources and Environment, Huazhong Agricultural University, No. 1 Lion Hill Street, Hongshan District, Wuhan 430070, People's Republic of China.
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