Influence of Ultrafine-Grained Microstructure and Texture Evolution of ECAPed ZK30 Magnesium Alloy on the Corrosion Behavior in Different Corrosive Agents

Corrosion and degradation behavior of MCSTE-Processed AZ31 magnesium alloy

This study aims to investigate the impact of multi-channel spiral twist extrusion (MCSTE) on the corrosion and degradation properties of biodegradable AZ31 (Mg-3Al-1Zn, wt.%) magnesium alloy. Square AZ31 billets were processed using route C-MCSTE (with a 180° rotation between passes) at 250°C and with a ram speed of 10 mm/min for up to 8 passes. The extrusion process was conducted via dies with twist angles of 30° and 40°. The microstructural changes and grain size distribution in the alloy were determined with a Scanning Electron Microscopy equipped with Electron Backscatter Diffraction. Electrochemical tests were conducted in a simulated body fluid to model the environment in which medical implants operate. The mechanical properties of the alloy were tested before and after processing using compression tests. The billets processed with a 30° twist angle demonstrated superior mechanical and corrosion resistance compared to those processed with a 40° die. A 66% reduction in grain size was found in billets processed for 4 passes using the 30°-die as compared to the as-annealed condition. Billets processed for 4 and 8 passes showed ultimate compressive strength improvements of 23% and 31%, respectively compared to the as-annealed condition. The 8-pass processed sample using the 30° twist ring die showed 76% improvement in the corrosion rate compared to the as-annealed state. Furthermore, billets processed for 4 passes showed corrosion resistance and ultimate compressive strength improvements of 108% and 23%; respectively compared to the as-annealed condition. These findings imply that the developed MCSTE process can be adopted for industrial use, especially in the manufacturing of biodegradable magnesium alloys for medical implants.

Improved corrosion resistance and mechanical properties of severely deformed ZM31 alloy

The hexagonal close-packed (HCP) crystal structure of Mg alloys lead to poor formability as well as other undesirable mechanical behaviors in an otherwise highly sought-after alloy for commercial use. This study investigates the evolution of microstructure, texture, corrosion and mechanical behaviors in Mg-Zn-Mn (ZM31) alloy after processing using Equal Channel Angular Pressing (ECAP). Dynamic recrystallization was evident in the ECAP-processed samples, correlated with a substantial fiber structure, and resulted in the attainment of notable grain refinement and high lattice strain. Average grain sizes of 2.2 and 2 μm were achieved via 2 and 4-Pass Bc processing, respectively. This significant refinement yielded lower corrosion rates through enhancement of the thickness, coherency, and stability of formed protective oxide layers. The corrosion rate in the NaCl medium was substantially enhanced by 99.5% after four passes via route Bc. The recrystallized fine structure was found to have contributed to yield strength, ultimate strength, and microhardness improvements. Deformation enhanced yield and ultimate strengths by 132% and 64%, respectively. The distinctive grain refinement mechanism exhibited through the current ECAP procedure has potential to pave the way for novel and impactful utilizations of ZM31 in industries that demand exceptional mechanical and corrosion performance.

Optimizing the ECAP Parameters of Biodegradable Mg-Zn-Zr Alloy Based on Experimental, Mathematical Empirical, and Response Surface Methodology

Experimental investigations were conducted on Mg-3Zn-0.6Zr alloy under different ECAP conditions of number of passes, die angles, and processing route types, aimed at investigating the impact of the ECAP parameters on the microstructure evolution, corrosion behavior, and mechanical properties to reach optimum performance characteristics. To that end, the response surface methodology (RSM), analysis of variance, second-order regression models, genetic algorithm (GA), and a hybrid RSM-GA were utilized in the experimental study to determine the optimum ECAP processing parameters. All of the anticipated outcomes were within a very small margin of the actual experimental findings, indicating that the regression model was adequate and could be used to predict the optimization of ECAP parameters. According to the results of the experiments, route Bc is the most efficient method for refining grains. The electrochemical impedance spectroscopy results showed that the 4-passes of route Bc via the 120°-die exhibited higher corrosion resistance. Still, the potentiodynamic polarization results showed that the 4-passes of route Bc via the 90°-die demonstrated a better corrosion rate. Furthermore, the highest Vicker's microhardness, yield strength, and tensile strength were also disclosed by four passes of route Bc, whereas the best ductility at fracture was demonstrated by two passes of route C.

Enhancing Degradation Resistance of Biomedical Mg-6Zn-0.5Zr Alloy by the Incorporation of Nanodiamond

The Mg-6Zn-0.5Zr (ZK60) alloy has attracted extensive attention as one of the hopeful biomedical material candidates for bone implant applications on account of its unique degradability, favorable biocompatibility as well as mechanical compatibility. Nevertheless, the rapid degradation rate in the biological environment is the major hurdle for its clinical application in the field of bone implants. In this study, nanodiamond (ND) was incorporated into ZK60 alloy via selective laser melting technology to enhance its degradation resistance. The results showed that compared with selective laser-melted ZK60 (SLMed ZK60), the selective laser-melted ZK60 with 6 wt.% ND (SLMed ZK60-6ND) possessed the better degradation resistance with the lower degradation rate of 0.5 ± 0.1 mm/year. The enhancement of the degradation resistance was attributed to the fact that ND could promote the deposition of apatite and build up a dense and insoluble protective layer through the dissociation of the carboxyl groups on the ND surface, which could effectively hinder the further degradation of the Mg matrix. Meanwhile, the compressive strength and hardness were improved mainly due to grain refinement strengthening and ND dispersion strengthening. In addition, the SLMed ZK60-6ND possessed good cytocompatibility. These results suggested that the SLMed ZK60-6ND, with enhanced degradation resistance, improved mechanical properties, and good cytocompatibility, was an excellent biomedical material candidate for bone implant applications.

Effect of ECAP Route Type on the Microstructural Evolution, Crystallographic Texture, Electrochemical Behavior and Mechanical Properties of ZK30 Biodegradable Magnesium Alloy

In this study, billets of the ZK30 (Mg-3Zn-0.6 Zr-0.4 Mn, wt%) alloy were Equal Channel Angle Pressing (ECAP) processed for up to four passes of routes Bc (with rotating the sample 90° in the same direction between the subsequent passes), A (without sample rotation), and C (with sample rotating 180°) after each pass at a temperature of 250 °C and a ram speed of 10 mm/min using a die with an internal channel angle of 90°. The microstructural evolution and the crystallographic texture were investigated using a Scanning Electron Microscope (SEM) equipped with the Electron Back-Scatter Diffraction (EBSD) technique. Corrosion measurements were conducted in ringer lactate which is a simulated body fluid. The Vickers microhardness test and tensile tests were conducted for the alloy before and after processing. The as-annealed billets exhibited a bimodal structure as fine grains (more than 3.39 µm) coexisted with almost-equiaxed coarse grains (less than 76.73 µm); the average grain size was 26.69 µm. Further processing until four passes resulted in enhanced grain refinement and full Dynamic Recrystallization (DRX). ECAP processing through 4-Bc, 4-A, and 4-C exhibited significant reductions in grain size until they reached 1.94 µm, 2.89 µm, and 2.25 µm, respectively. Four-pass processing also resulted in the transformation of low-angle grain boundaries into high-angle grain boundaries. The previous conclusion was drawn from observing the simultaneous decrease in the fraction of low-angle grain boundaries and an increase in the fraction of high-angle grain boundaries. The pole figures revealed that 4-Bc, 4-A, and 4-C reduced the maximum texture intensity of the as-annealed billets. The potentiodynamic polarization findings revealed that route Bc is the most effective route in improving the corrosion rate, whereas the Electrochemical Impedance Spectroscopy (EIS) revealed that routes A and Bc improved the corrosion resistance with nearly identical values. Finally, 4-Bc resulted in the highest increase in Vickers hardness, yield stress, and ultimate tensile strength with values of 80.8%, 19.3%, and 44.5%, alongside a 31% improvement in ductility, all compared to the AA condition.