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Singh G, Sharma S, Seikh A, Li C, Zhang Y, Rajkumar S, Kumar A, Singh R, Eldin SM. A novel study on the influence of graphene-based nanofluid concentrations on the response characteristics and surface-integrity of Hastelloy C-276 during minimum quantity lubrication. Heliyon 2023; 9:e19175. [PMID: 37809367 PMCID: PMC10558325 DOI: 10.1016/j.heliyon.2023.e19175] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/01/2023] [Revised: 04/03/2023] [Accepted: 08/15/2023] [Indexed: 10/10/2023] Open
Abstract
In present investigation, the impact of nanoparticle concentration on the machining accomplishment of Hastelloy C-276 has been examined in turning operation. The outputs like temperature, surface roughness, chip reduction coefficient (CRC), tool wear, and friction coefficient along with angle of shear have been estimated. The graphene nanoparticles (GnP) have been blended into soybean oil in distinct weight/volume ratio of 0.5, 1 and 1.5%. The experimental observations revealed that higher concentration of nanoparticles has enhanced the heat carrying capacity of amalgamation by 12.28%, surface roughness (27.88%), Temperature (16.8%), tool wear (22.5%), CRC (17.5%), coefficient of friction (46.36%) and shear angle (15%). Scanning electron microscopy identified nose wear, abrasion, adhesion and loss of tool coating. Further, lower tool wear has been noticed at 1.5% concentration, while the complete failure of insert has been reported during 116 m/min, 0.246 mm/rev having 0.5% concentration. ANOVA results exhibited that surface roughness is highly influenced by speed rate (41.66%) trailed by feed rate (28.16%) and then after concentration (13.68%). Temperature is dominated by cutting speed (69.31%), concentration (14.53%) and feed rate (13.25%). Likewise, tool wear was majorly altered by cutting speed (67.2%) accompanied by feed rate (23.90%) and thirdly concentration of GnP (5.03%).
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Affiliation(s)
- Gurpreet Singh
- Department of Mechanical Engineering, I.K. Gujral Punjab Technical University, Kapurthala, Punjab, India
- Department of Mechanical Engineering, Chandigarh University, Gharuan, Mohali, Punjab, India
| | - Shubham Sharma
- Mechanical Engineering Department, University Center for Research & Development, Chandigarh University, Mohali, Punjab, 140413, India
- School of Mechanical and Automotive Engineering, Qingdao University of Technology, 266520, Qingdao, China
| | - A.H. Seikh
- Mechanical Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh, 11421, Saudi Arabia
| | - Changhe Li
- School of Mechanical and Automotive Engineering, Qingdao University of Technology, 266520, Qingdao, China
| | - Yanbin Zhang
- School of Mechanical and Automotive Engineering, Qingdao University of Technology, 266520, Qingdao, China
| | - S. Rajkumar
- Department of Mechanical Engineering, Faculty of Manufacturing, Institute of Technology, Hawassa University, Ethiopia
| | - Abhinav Kumar
- Department of Nuclear and Renewable Energy, Ural Federal University Named After the First President of Russia, Boris Yeltsin, 19 Mira Street, 620002, Ekaterinburg, Russia
| | - Rajesh Singh
- Uttaranchal Institute of Technology, Uttaranchal University, Dehradun, 248007, India
- Department of Project Management, Universidad Internacional Iberoamericana, Campeche, C.P., 24560, Mexico
| | - Sayed M. Eldin
- Center of Research, Faculty of Engineering, Future University in Egypt, New Cairo, 11835, Egypt
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Singh G, Aggarwal V, Singh S, Singh B, Sharma S, Singh J, Li C, Królczyk G, Kumar A, Eldin SM. Performance investigations for sustainability assessment of Hastelloy C-276 under different machining environments. Heliyon 2023; 9:e13933. [PMID: 36938438 PMCID: PMC10018482 DOI: 10.1016/j.heliyon.2023.e13933] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/26/2022] [Revised: 02/12/2023] [Accepted: 02/15/2023] [Indexed: 03/21/2023] Open
Abstract
Hastelloy is categorized as difficult to cut superalloy widely used in aerospace, nuclear reactor components and chemical industry because of its magnificent strength and higher heat efficiency. Since, the machining of this material is quite difficult and hence suitable cooling systems are required to achieve sustainable manufacturing goals. The present investigation has been focused on the machining performance and sustainability assessment of turning Hastelloy C-276 in dry, flood and minimum quantity lubrication (MQL) environments. Taguchi L-9 array has been utilized to conduct and record the experimental output along with TOPSIS approach to evaluate the sustainability. The output responses viz. cutting forces, surface roughness, cutting temperature, energy consumption and carbon emission have been recorded at various levels of input variables. The experimental results revealed that MQL has minimized the cutting forces, surface roughness and temperature by margin of 20-38%. Likewise, energy expenditure and carbon emission was declined by 9-27% respectively compared to other conditions. Sustainability analysis explored best performance index during equal weightage criteria at 125 m/min, 0.246 and 0.8 mm doc under MQL. However, implementing assigned weightage system evaluated best condition for dry machining as 88 m/min and 0.246 mm/rev having same doc. SEM analysis of insert reported mainly abrasion and adhesion type of tool wear at all parametric range and machining conditions.
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Affiliation(s)
- Gurpreet Singh
- Department of Mechanical Engineering, IK Gujral Punjab Technical University, Kapurthala, Punjab, India
- Corresponding author.
| | - Vivek Aggarwal
- Department of Mechanical Engineering, IK Gujral Punjab Technical University, Kapurthala, Punjab, India
| | - Sehijpal Singh
- Department of Mechanical Engineering, G.N.D.E.C, Ludhiana, Punjab, India
| | - Balkar Singh
- Department of Mechanical Engineering, IK Gujral Punjab Technical University, Kapurthala, Punjab, India
| | - Shubham Sharma
- Mechanical Engineering Department, University Center for Research and Development, Chandigarh University, Mohali, Punjab, India
- School of Mechanical and Automotive Engineering, Qingdao University of Technology, 266520, Qingdao, China
- Department of Manufacturing and Materials Engineering, Faculty of Mechanical Engineering, Opole University of Technology, Mikolajczyka 5, 45-271 Opole, Poland
- Corresponding author. Mechanical Engineering Department, University Center for Research and Development, Chandigarh University, Mohali, Punjab, India.
| | - Jujhar Singh
- Department of Mechanical Engineering, IK Gujral Punjab Technical University, Kapurthala, Punjab, India
| | - Changhe Li
- School of Mechanical and Automotive Engineering, Qingdao University of Technology, 266520, Qingdao, China
| | - Grzegorz Królczyk
- Department of Manufacturing and Materials Engineering, Faculty of Mechanical Engineering, Opole University of Technology, Mikolajczyka 5, 45-271 Opole, Poland
| | - Abhinav Kumar
- Department of Nuclear and Renewable Energy, Ural Federal University Named After the First President of Russia, Boris Yeltsin, 19 Mira Street, 620002 Ekaterinburg, Russia
| | - Sayed M. Eldin
- Center of Research, Faculty of Engineering, Future University in Egypt, New Cairo, 11835, Egypt
- Corresponding author.
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