Polyols from Microwave Liquefied Bagasse and Its Application to Rigid Polyurethane Foam

Lightweight Biobased Polyurethane Composites Derived from Liquefied Polyol Reinforced by Biomass Sources with High Mechanical Property and Enhanced Fire-Resistance Performance

Lightweight biobased insulation polyurethane (BPU) composite foams with high fire-resistance efficiency are interested in building effective energy and low environmental impact today. This study focuses on manufacturing lightweight BPU from liquefied bamboo polyols and biomass resources, including rice husk and wood flour. Then, they are combined with three flame retardant (FR) additives, such as aluminum diethyl phosphinate, aluminum trihydroxide, and diammonium phosphate, to improve their fire resistance performance. The physicochemical properties, microstructure, thermal stability, mechanical properties, and flame-retardant properties of the BPU composites are characterized to optimize their compromise properties. The results showed that composites with optimized FRs achieved UL94 V-0 and those with nonoptimized FRs reached UL94 HB. The limiting oxygen index exhibited that the fire resistance of BPU composites could increase up to 21-37% within FR additives. In addition, the thermal stability of BPU composites was significantly improved in a temperature range of 300-700 °C and the compressive strength of the BPU composites was also enhanced with the presence of FRs. The scanning electron microscopy observation showed an influence of FRs on the morphology and cell size of the BPU composites. The bio-PU-derived samples in this study showed significantly low thermal conductivity values, demonstrating their remarkable thermal insulation effectiveness.

Performance Analysis of Jatropha Oil-Based Polyurethane Acrylate Gel Polymer Electrolyte for Dye-Sensitized Solar Cells

Biobased polymers are useful materials in substituting conventional petroleum-derived polymers because of their good properties, ready availability, and abundance in nature. This study reports a new jatropha oil-based gel polymer electrolyte (GPE) for use in dye-sensitized solar cells (DSSCs). The GPE was prepared by mixing jatropha oil-based polyurethane acrylate (PUA) with different concentrations of lithium iodide (LiI). The GPE was characterized by infrared spectroscopy, thermal analysis, lithium nuclear magnetic resonance analysis, electrochemical analysis, and photocurrent conversion efficiency. The highest room-temperature ionic conductivity of 1.88 × 10^-4 S cm^-1 was obtained at 20 wt % of LiI salt. Additionally, the temperature-dependent ionic conductivity of the GPE exhibited Arrhenius behavior with an activation energy of 0.42 eV and a pre-exponential factor of 1.56 × 10³ S cm^-1. The electrochemical stability study showed that the PUA GPE was stable up to 2.35 V. The thermal stability of the gel electrolyte showed an improvement after the addition of the salt, suggesting a strong intermolecular interaction between PUA and Li, which leads to polymer-salt complexation, as proven by Fourier transform infrared spectroscopy analysis. A DSSC has been assembled using the optimum ionic conductivity gel electrolyte which indicated 1.2% efficiency under 1 sun condition. Thus, the jatropha oil-based GPE demonstrated favorable properties that make it a promising alternative to petroleum-derived polymer electrolytes in DSSCs.

Novel Synthesis of Core-Shell Biomaterials from Polymeric Filaments with a Bioceramic Coating for Biomedical Applications

Bone tissue engineering is constantly in need of new material development with improved biocompatibility or mechanical features closer to those of natural bone. Other important factors are the sustainability, cost, and origin of the natural precursors involved in the technological process. This study focused on two widely used polymers in tissue engineering, namely polylactic acid (PLA) and thermoplastic polyurethane (TPU), as well as bovine-bone-derived hydroxyapatite (HA) for the manufacturing of core-shell structures. In order to embed the ceramic particles on the polymeric filaments surface, the materials were introduced in an electrical oven at various temperatures and exposure times and under various pressing forces. The obtained core-shell structures were characterized in terms of morphology and composition, and a pull-out test was used to demonstrate the particles adhesion on the polymeric filaments structure. Thermal properties (modulated temperature and exposure time) and the pressing force’s influence upon HA particles’ insertion degree were evaluated. More to the point, the form variation factor and the mass variation led to the optimal technological parameters for the synthesis of core-shell materials for prospect additive manufacturing and regenerative medicine applications.

Modification of Rigid Polyurethane Foams with the Addition of Nano-SiO2 or Lignocellulosic Biomass

Many achievements have been made on the research of composite polyurethane foams to improve their structure and mechanical properties, and the composite foams have been widely utilized in building insulation and furniture. In this work, rigid polyurethane foams (RPUFs) with the addition of different fillers (nano-SiO₂, peanut shell, pine bark) were prepared through the one-step method. The effects of inorganic nano-SiO₂ and organic biomass on foam properties were evaluated by means of physical and chemical characterization. The characterization results indicate that the compressive strength values of prepared foams could fully meet the specification requirement for the building insulation materials. The inorganic and organic fillers have no effect on the hydrogen bonding states in composite RPUFs. Furthermore, compared to the biomass fillers, the addition of nano-SiO₂ greatly influenced the final residual content of the fabricated foam. All composite foams exhibit closed-cell structure with smaller cell size in comparison with the parent foam. The prepared composite foams have the potential for utilization in building insulation.

Open-Cell Rigid Polyurethane Foams from Peanut Shell-Derived Polyols Prepared under Different Post-Processing Conditions

Bio-based polyurethane materials with abundant open-cells have wide applications because of their biodegradability for addressing the issue of environmental conservation. In this work, open-cell rigid polyurethane foams (RPUFs) were prepared with bio-based polyols (BBPs) derived from the liquefaction of peanut shells under different post-processing conditions. The influences of the neutralization procedure and filtering operation for BBPs on the foaming behaviors, density, dimensional stability, water absorption, swelling ratio, compressive strength, and microstructure of RPUFs were investigated intensively. The results revealed that a small amount of sulfuric acid in the polyols exhibited a great impact on physical and chemical properties of RPUFs while the filtering operation for those polyols had a slight effect on the above properties. The RPUFs prepared from neutralized BBPs possessed higher water absorption, preferable dimensional stability and compression strength than that fabricated from the non-neutralized BBPs. Moreover, the prepared RPUFs exhibited preferable water absorption of 636–777%, dimensional stability of <0.5%, compressive strength of >200 KPa, lower swelling rate of ca. 1%, as well as uniform cell structure with superior open-cell rate, implying potential applications in floral foam.

Liquefaction of almond husk for assessment as feedstock to obtain valuable bio-oils

Almond husk liquefaction can be envisaged as an alternative to fossil sources which are becoming exhausted. Lately, the polyols obtain from the lignocellulosic biomass have been under investigation for the production of sustainable chemicals, fuel, materials or other commodities. Within this context, acid-catalyzed liquefaction of such lignocellulosic biomass has been successfully used to access highly functionalized compounds that can be used to replace those produced from petroleum. Almond shells waste can be considered to be part of the lignocellulosic biomass. Its main constituents of are cellulose, hemicellulose, and lignin. In this assay, the biochemical composition of almond husk was estimated based on atomic mass balances, and at the same time, the pyrolysis outcome was also estimated using a kinetic model using some reference compounds. In order to evaluate the use of almond waste as a substrate for acid-catalyzed liquefaction, the most favorable conditions of the liquefaction process were investigated. To better understand the liquefaction process, response surface methodology, in particular, central composite face-centered factorial design was used to set an array of 17 experiments including three replications at the center point leading to the development of a reaction model for further prediction and optimization of the liquefaction outcome. The effect of temperature (120–150 °C), time (20–200 min) and catalyst amount (0.5–5 wt. %) was investigated and a predictive model established.

Isolation and characterization of cellulose nanofibers from bamboo using microwave liquefaction combined with chemical treatment and ultrasonication

Cellulose nanofibers were successfully isolated from bamboo using microwave liquefaction combined with chemical treatment and ultrasonic nanofibrillation processes. The microwave liquefaction could eliminate almost all the lignin in bamboo, resulting in high cellulose content residues within 7min, and the cellulose enriched residues could be readily purified by subsequent chemical treatments with lower chemical charging and quickly. The results of wet chemistry analyses, SEM images, and FTIR and X-ray spectra indicated the combination of microwave liquefaction and chemical treatment was significantly efficient in removing non-cellulosic compounds. Ultrasonication was used to separate the nanofibrils from the purified residues to extract nanofibers. The TEM images confirmed the presence of elementary fibrils, nano-sized fibril bundles, and aggregated fibril bundles. As evidenced by the TGA analysis, cellulose nanofibers isolated by this novel technique had high thermal stability indicating that the isolated nanofibers could possibly be applied as reinforcing elements in biomaterials.