Review of Magnetic Shape Memory Polymers and Magnetic Soft Materials

Mechanistic insights into hydration-driven shape memory response in keratinous avian feather structures

Keratinous materials found in the feather shafts of flying birds possess impressive mechanical attributes, combining excellent strength-to-weight balance, toughness, and more. In this study, we investigate the shape memory effect in bird feather shafts, examining its underlying design principles as templates for bioinspired shape memory composites. Through analytical and computational analysis, we aim to uncover the underlying rules and design guidelines based on stimulus-induced softening (pertaining to strength and/or stiffness) and swelling (pertaining to expansion in volume). More specifically, we study a one-dimensional case to examine the synergistic relationship between the matrix and fibers inside the feather structure. We propose three distinct micro-mechanical modeling approaches to evaluate the contribution of each hydration-induced effect-softening, swelling, and the combined action of both. In all models, the matrix is considered to be an elastic-perfectly plastic material that is sensitive to hydration, while the fibers are treated as purely elastic and unaffected by hydration. The findings of the study provide informative insights into the nuanced nature of swelling within the material, highlighting that its desirability is dependent on specific conditions and circumstances. Furthermore, we find that the softening component plays a large pivotal role in driving the process of shape recovery. Using the proposed analytical framework and design principles, we develop a conceptual feather shaft-like composite, followed by demonstrating its tunability in degree of shape recovery and its versatility in selecting constituent base material components. This research offers valuable core framework for exploring and designing advanced bioinspired shape memory materials while eliminating the need for traditionally active shape memory components, holding promising potential for actuation, deployment, and morphing purposes. STATEMENT OF SIGNIFICANCE: This study investigates the shape-memory effect in bird feather shafts, offering bioinspired strategies for designing advanced shape-memory composites. Unlike conventional materials, which often rely on external stimuli or active components, our research focuses on hydration-driven mechanisms-specifically, matrix softening and swelling. Through micro-mechanical modeling, we demonstrate that softening is the key driver of shape recovery, while swelling plays a secondary role under specific conditions. These insights provide new, passive design principles for creating tunable shape-memory composites without the need for traditional active components. The findings have broad implications for applications in actuation, morphing, and reconfigurable systems, where material adaptability is crucial.

Shape Memory Performance and Microstructural Evolution in PLA/PEG Blends: Role of Plasticizer Content and Molecular Weight

Poly(lactic acid) (PLA) exhibits excellent shape memory properties but suffers from brittleness and a high glass transition temperature (Tg), limiting its utility in flexible and durable applications. This study explored the modification of PLA properties through the incorporation of poly(ethylene glycol) (PEG), varying in both content (5-20 wt%) and molecular weight (4000-12,000 g/mol), to enhance its suitability for specific applications, such as medical splints. The PLA/PEG blend, containing 15 wt% PEG and with a molecular weight of 12,000 g/mol, exhibited superior shape fixity (99.27%) and recovery (95.77%) in shape memory tests conducted at a programming temperature (Tp) of 45 °C and a recovery temperature (Tr) of 60 °C. Differential scanning calorimetry (DSC) analysis provided insights into the thermal mechanisms driving shape memory behavior of the PLA/PEG blend. The addition of PEG to the PLA blend resulted in a reduction in Tg and an increase in crystallinity, thereby facilitating enhanced chain mobility and structural reorganization. These thermal changes enhanced the shape fixity and recovery of the PLA/PEG blend. Synchrotron wide-angle X-ray scattering (WAXS) was further employed to elucidate the microstructural evolution of PLA/PEG blends during the shape memory process. Upon stretching, the PLA/PEG chains aligned predominantly along the tensile direction, reflecting strain-induced orientation. During recovery, the PLA/PEG chains underwent isotropic relaxation, reorganizing into their original configurations. This structural reorganization highlighted the critical role of chain mobility and alignment in driving the shape memory behavior of PLA/PEG blends, enabling them to effectively return to their initial shape. Mechanical testing confirmed that increasing PEG content and molecular weight enhanced elongation at break and impact strength, balancing flexibility and strength. These findings demonstrated that PLA/PEG blends, especially with 15 wt% PEG at 12,000 g/mol, offer an optimal combination of shape memory performance and mechanical properties, positioning them as promising candidates for customizable and biodegradable medical applications.

4D fabrication of shape-changing systems for tissue engineering: state of the art and perspectives

In recent years, four-dimensional (4D) fabrication has emerged as a powerful technology capable of revolutionizing the field of tissue engineering. This technology represents a shift in perspective from traditional tissue engineering approaches, which generally rely on static-or passive-structures (e.g., scaffolds, constructs) unable of adapting to changes in biological environments. In contrast, 4D fabrication offers the unprecedented possibility of fabricating complex designs with spatiotemporal control over structure and function in response to environment stimuli, thus mimicking biological processes. In this review, an overview of the state of the art of 4D fabrication technology for the obtainment of cellularized constructs is presented, with a focus on shape-changing soft materials. First, the approaches to obtain cellularized constructs are introduced, also describing conventional and non-conventional fabrication techniques with their relative advantages and limitations. Next, the main families of shape-changing soft materials, namely shape-memory polymers and shape-memory hydrogels are discussed and their use in 4D fabrication in the field of tissue engineering is described. Ultimately, current challenges and proposed solutions are outlined, and valuable insights into future research directions of 4D fabrication for tissue engineering are provided to disclose its full potential.

Nucleation, Development and Healing of Micro-Cracks in Shape Memory Polyurethane Subjected to Subsequent Tension Cycles

Thermoresponsive shape memory polymers (SMPs) have garnered increasing interest for their exceptional ability to retain a temporary shape and recover the original configuration through temperature changes, making them promising in various applications. The SMP shape change and recovery that happen due to a combination of mechanical loading and appropriate temperatures are related to its particular microstructure. The deformation process leads to the formation and growth of micro-cracks in the SMP structure, whereas the subsequent heating over its glass transition temperature Tg leads to the recovery of its original shape and properties. These processes also affect the SMP microstructure. In addition to the observed macroscopic shape recovery, the healing of micro-crazes and micro-cracks that have nucleated and developed during the loading occurs. Therefore, our study delves into the microscopic aspect, specifically addressing the healing of micro-cracks in the cyclic loading process. The proposed research concerns a thermoplastic polyurethane shape memory polymer (PU-SMP) MM4520 with a Tg of 45 °C. The objective of the study is to investigate the effect of the number of tensile loading-unloading cycles and thermal shape recovery on the evolution of the PU-SMP microstructure. To this end, comprehensive research starting from structural characterization of the initial state and at various stages of the PU-SMP mechanical loading was conducted. Dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), wide-angle X-ray scattering (WAXS) and scanning electron microscopy (SEM) were used. Moreover, the shape memory behavior in the thermomechanical loading program was investigated. The obtained average shape fixity value was 99%, while the shape recovery was 92%, which confirmed good shape memory properties of the PU-SMP. Our findings reveal that even during a single loading-unloading tension cycle, crazes and cracks nucleate on the surface of the PU-SMP specimen, whereas the subsequent temperature-induced shape recovery process carried out at the temperature above Tg enables the healing of micro-cracks. Interestingly, the surface of the specimen after three and five loading-unloading cycles did not exhibit crazes and cracks, although some traces of cracks were visible. The traces disappeared after exposing the material to heating at Tg + 20 °C (65 °C) for 30 min. The crack closure phenomenon during deformation, even without heating over Tg, occurred within three and five subsequent cycles of loading-unloading. Notably, in the case of eight loading-unloading cycles, cracks appeared on the surface of the PU-SMP and were healed only after thermal recovery at the particular temperature over Tg. Upon reaching a critical number of cycles, the proper amount of energy required for crack propagation was attained, resulting in wide-open cracks on the material's surface. It is worth noting that WAXS analysis did not indicate strong signs of typical highly ordered structures in the PU-SMP specimens in their initial state and after the loading history; however, some orientation after the cyclic deformation was observed.

Enhanced Magnetic Soft Robotics: Integrating Fiber Optics and 3D Printing for Rapid Actuation and Precision Sensing

Timely, accurate, and rapid grasping of dynamic change information in magnetic actuation soft robots is essential for advancing their evolution toward intelligent, integrated, and multifunctional systems. However, existing magnetic-actuation soft robots lack effective functions for integrating sensing and actuation. Herein, we demonstrate the integration of distributed fiber optics technology with advanced-programming 3D printing techniques. This integration provides our soft robots unique capabilities such as integrated sensing, precise shape reconstruction, controlled deformation, and sophisticated magnetic navigation. By utilizing an improved magneto-mechanical coupling model and an advanced inversion algorithm, we successfully achieved real-time reconstruction of complex structures, such as 'V', 'N', and 'M' shapes and gripper designs, with a notable response time of 34 ms. Additionally, our robots demonstrate proficiency in magnetic navigation and closed-loop deformation control, making them ideal for operation in confined or obscured environments. This work thus provides a transformative strategy to meet unmet demands in the rapidly growing field of soft robotics, especially in establishing the theoretical and technological foundation for constructing digitized robots.

Effects of Filler Anisometry on the Mechanical Response of a Magnetoactive Elastomer Cell: A Single-Inclusion Modeling Approach

A finite-element model of the mechanical response of a magnetoactive elastomer (MAE) volume element is presented. Unit cells containing a single ferromagnetic inclusion with geometric and magnetic anisotropy are considered. The equilibrium state of the cell is calculated using the finite-element method and cell energy minimization. The response of the cell to three different excitation modes is studied: inclusion rotation, inclusion translation, and uniaxial cell stress. The influence of the magnetic properties of the filler particles on the equilibrium state of the MAE cell is considered. The dependence of the mechanical response of the cell on the filler concentration and inclusion anisometry is calculated and analyzed. Optimal filler shapes for maximizing the magnetic response of the MAE are discussed.

Review of Thermoresponsive Electroactive and Magnetoactive Shape Memory Polymer Nanocomposites

Electroactive and magnetoactive shape memory polymer nanocomposites (SMCs) are multistimuli-responsive smart materials that are of great interest in many research and industrial fields. In addition to thermoresponsive shape memory polymers, SMCs include nanofillers with suitable electric and/or magnetic properties that allow for alternative and remote methods of shape memory activation. This review discusses the state of the art on these electro- and magnetoactive SMCs and summarizes recently published investigations, together with relevant applications in several fields. Special attention is paid to the shape memory characteristics (shape fixity and shape recovery or recovery force) of these materials, as well as to the magnitude of the electric and magnetic fields required to trigger the shape memory characteristics.

Physical Mechanisms of Magnetic Field Effects on the Dielectric Function of Hybrid Magnetorheological Suspensions

In this paper, we study the electrical properties of new hybrid magnetorheological suspensions (hMRSs) and propose a theoretical model to explain the dependence of the electric capacitance on the iron volumetric fraction, ΦFe, of the dopants and on the external magnetic field. The hMRSs, with dimensions of 30 mm×30 mm×2 mm, were manufactured based on impregnating cotton fabric, during heating, with three solutions of iron microparticles in silicone oil. Flat capacitors based on these hMRSs were then produced. The time variation of the electric capacitance of the capacitors was measured in the presence and absence of a magnetic field, B, in a time interval of 300 s, with Δt=1 s steps. It was shown that for specific values of ΦFe and B, the coupling coefficient between the cotton fibers and the magnetic dipoles had values corresponding to very stable electrical capacitance. Using magnetic dipole approximation, the mechanisms underlying the observed phenomena can be described if the hMRSs are considered continuous media.