Gas Permeation Property of Silicon Carbide Membranes Synthesized by Counter-Diffusion Chemical Vapor Deposition

Mesoporous SiC-Based Photocatalytic Membranes and Coatings for Water Treatment

Photocatalytically active silicon carbide (SiC)-based mesoporous layers (pore sizes between 5 and 30 nm) were synthesized from preceramic polymers (polymer-derived ceramic route) on the surface and inside the pores of conventional macroporous α-alumina supports. The hybrid membrane system obtained, coupling the separation and photocatalytical properties of SiC thin films, was characterized by different static and dynamic techniques, including gas and liquid permeation measurements. The photocatalytic activity was evaluated by considering the degradation efficiency of a model organic pollutant (methylene blue, MB) under UV light irradiation in both diffusion and permeation modes using SiC-coated macroporous supports. Specific degradation rates of 1.58 × 10^-8 mol s^-1 m^-2 and 7.5 × 10^-9 mol s^-1 m^-2 were obtained in diffusion and permeation modes, respectively. The performance of the new SiC/α-Al₂O₃ materials compares favorably to conventional TiO₂-based photocatalytic membranes, taking advantage of the attractive physicochemical properties of SiC. The developed synthesis strategy yielded original photocatalytic SiC/α-Al₂O₃ composites with the possibility to couple the ultrafiltration SiC membrane top-layer with the SiC-functionalized (photocatalytic) macroporous support. Such SiC-based materials and their rational associations on porous supports offer promising potential for the development of efficient photocatalytic membrane reactors and contactors for the continuous treatment of polluted waters.

Recent Progress in Silicon Carbide-Based Membranes for Gas Separation

The scale of research for developing and applying silicon carbide (SiC) membranes for gas separation has rapidly expanded over the last few decades. Given its importance, this review summarizes the progress on SiC membranes for gas separation by focusing on SiC membrane preparation approaches and their application. The precursor-derived ceramic approaches for preparing SiC membranes include chemical vapor deposition (CVD)/chemical vapor infiltration (CVI) deposition and pyrolysis of polymeric precursor. Generally, SiC membranes formed using the CVD/CVI deposition route have dense structures, making such membranes suitable for small-molecule gas separation. On the contrary, pyrolysis of a polymeric precursor is the most common and promising route for preparing SiC membranes, which includes the steps of precursor selection, coating/shaping, curing for cross-linking, and pyrolysis. Among these steps, the precursor, curing method, and pyrolysis temperature significantly impact the final microstructures and separation performance of membranes. Based on our discussion of these influencing factors, there is now a good understanding of the evolution of membrane microstructures and how to control membrane microstructures according to the application purpose. In addition, the thermal stability, oxidation resistance, hydrothermal stability, and chemical resistance of the SiC membranes are described. Due to their robust advantages and high separation performance, SiC membranes are the most promising candidates for high-temperature gas separation. Overall, this review will provide meaningful insight and guidance for developing SiC membranes and achieving excellent gas separation performance.

Ceramic Processing of Silicon Carbide Membranes with the Aid of Aluminum Nitrate Nonahydrate: Preparation, Characterization, and Performance

The development of a low-cost and environmentally-friendly procedure for the fabrication of silicon carbide (SiC) membranes while achieving good membrane performance is an important goal, but still a big challenge. To address this challenge, herein, a colloidal coating suspension of sub-micron SiC powders was prepared in aqueous media by employing aluminum nitrate nonahydrate as a sintering additive and was used for the deposition of a novel SiC membrane layer onto a SiC tubular support by dip-coating. The sintering temperature influence on the structural morphology was studied. Adding aluminum nitrate nonahydrate reduced the sintering temperature of the as-prepared membrane compared to conventional SiC membrane synthesis. Surface morphology, pore size distribution, crystalline structure, and chemical and mechanical stability of the membrane were characterized. The membrane showed excellent corrosion resistance in acidic and basic medium for 30 days with no significant changes in membrane properties. The pure water permeance of the membrane was measured as 2252 L h-1 m-2 bar-1. Lastly, the final membrane with 0.35 µm mean pore size showed high removal of oil droplets (99.7%) in emulsified oil-in-water with outstanding permeability. Hence, the new SiC membrane is promising for several industrial applications in the field of wastewater treatment.