Study of Acid Whey Fouling after Protein Isolation Using Nanofiltration

Fouling of the Nanofiltration Membrane NF270 Used for Separation of Fermentation Broths: Impact of Feed Pretreatment Process

Recent findings regarding nanofiltration (NF) have led to indications that it can be successfully used for separation of various biological solutions. As a novelty, this paper is the first to investigate the impact of the feed pretreatment process on the NF membrane performance used for separation of 1,3-propanediol (1,3-PD) fermentation broths. For this purpose, prior to the NF process, the feed was purified by microfiltration (MF) and ultrafiltration (UF) processes. Subsequently, the long-term NF process was carried out with the use of a commercial, flat-sheet, thin-film, polyamide NF270 nanofiltration membrane. Thereinto, to determine the dominant fouling mechanism, Hermia’s model was used. With regards to the pretreatment processes performed, it has been determined that the MF membrane (0.14 µm) provided the reduction in the number of bacteria cells present in the permeate, while the UF membrane (450 Da) allowed obtaining the sterile permeate. Consequently, the NF permeate flux for the UF permeate was significantly higher. Analysis of the fouling mechanisms showed that during the separation of the MF permeate, formation of a cake layer on the NF membrane surface was dominant. In turn, with regards to the UF permeate, membrane blocking occurred in two separate phases involving standard blocking and then cake layer formation. Finally, a strategy of NF membrane cleaning with the use of sodium hydroxide (NaOH) solution has been proposed.

Nanofiltration of the Remaining Whey after Kefir Grains' Cultivation

Acid whey is derived from fresh cheese. The proteins were isolated by a monolithic ion-exchange column. The remaining whey fraction was used as a starter culture substrate of kefir grains. The aim of this work was, firstly, to study the possibility of column replacement by a UF membrane. If we succeeded, the concentrate would be used as a starter culture substrate of kefir grains. The second part of the research was to purify the remaining solution. The idea was to separate this solution to the permeate and the concentrate by nanofiltration. Further application of both filtration streams was tested as aqueous solutions or dried matter. Chemical and microbiological analyses were performed of both the permeate and the concentrate. The permeate analyses showed that lactose had been fully removed. The aqueous permeate was not stable, mainly due to an increase of total bacteria from 10³ to 10⁶ CFU/mL. Therefore, the permeate was spray-dried. The dry permeate was added to the moisture solution in different concentrations. The results showed that up to 0.5% of the dry permeate could be added to the moisturizing solution, with negligible changes in properties having the ability to inhibit acne growth. Anaerobic digestion of industrial sludge was performed with the addition of an aqueous concentrate, which showed improvement in anaerobic fermentation.