Evaluation of Viscosity, Strength and Microstructural Properties of Cemented Tailings Backfill

Feasibility of uranium tailings for cemented backfill and its environmental effects

Surface storage of uranium tailings presents a potential threat to the environment and human health. Cemented backfill can be used to dispose of tailings and control the ground pressure of stopes, providing a new approach for the in-situ seal of heap leaching uranium tailings (HLUTs). The backfilling characteristics of HLUTs were investigated by analyzing the release mechanism of sulfuric acid in HLUTs, the rheological properties of backfill slurry, as well as the strength development and microscopic characteristics of cemented HLUTs backfill (CUTB). The environmental effects of the CUTB were also assessed, and a novel filling process was presented. The results showed that the release rate of sulfuric acid in HLUTs decreased logarithmically, and the content of free sulfuric acid in coarse particles surfaces and ultrafine particles is high, which can be pretreated with 0.1 % quicklime. Slurry with a mass concentration of 74 % ~ 76 % can satisfy the requirements for pipeline transport. The CUTB's strength raised quickly in the former 90d, then decreased to a different extent after 150d, adding 50 wt% FA can enhance its later stability. The leaching level of uranium in CUTB cured for 28d is below the stipulated limit (GB 23727-2009) under different test conditions, having little impact on the underground environment. The hydration products of CUTB are mainly gypsum and C-S-H gel. Gypsum causes later degradation in strength; numerous C-S-H gels generated by the secondary hydration of FA enhance the resistance to sulfate corrosion. These findings have demonstrated that cemented backfill has a high inclusion ratio and low cost for HLUTs, which is of great significance to the HLUTs minimization and the safety of mining while promoting the environmentally friendly development of uranium mines and mills.

Experimental Study on Early Strength and Hydration Heat of Spodumene Tailings Cemented Backfill Materials

Spodumene tailing is the associated solid waste of extracting lithium from spodumene. With the increase in the global demand for lithium resources, its emissions increase yearly, which will become a key factor restricting the economic development of the mining area. Mechanical and hydration reactions, as well as the microstructure of early CSTB, are studied under different tailings-cement ratios (TCR) and solid mass concentration (SC) conditions. The results show that the uniaxial compressive strength of early CSTB has a negative exponential correlation with the decrease in TCR and a positive correlation with the increase in SC: when the age of CSTB increases to 7 days, the strength increases with the rise in SC in an exponential function, and the sensitivity of strength to TCR is higher than that of SC. Compared to other tailings cemented backfill materials, the addition of spodumene tailings reduces the sulfate ion concentration and leads to a new exothermic peak (i.e., the third exothermic peak) for the hydration exotherm of CSTB. Additionally, with the increase in TCR or decrease in SC, the height of the third exothermic peak decreases and the occurrence time is advanced. At the same time, the duration of induction phase was prolonged, the period of acceleration phase was shortened, and the total amount of heat released was significantly increased. The decrease in TCR or the increase in SC led to the rise in the number of hydration products which can effectively fill the internal pores of CSTB, enhance its structural compactness, and increase its compressive strength. The above study reveals the influence of TCR and SC on the early strength, hydration characteristics, and microstructure of CSTB and provides an essential reference for the mix design of underground backfill spodumene tailings.

Multi-Response Robust Parameter Optimization of Cemented Backfill Proportion with Ultra-Fine Tailings

Backfill of mined-out areas in Carlin-type gold mines always encounters the challenges of ultra-fine tailings, low backfill strength and difficult slurry transportation caused by fine tailings. To understand the influence of slurry mass concentration, waste rock content, and cement-sand ratio on the cemented backfill strength and fluidity, influential factors were determined by range analysis of orthogonal proportion experiments. Response surface methodology (RSM) was used to analyze the influence of each factor on response, and the backfill strength and slump were optimized using a robust optimization desirability function method. The results show that the cement-sand ratio has the highest effect on the backfill strength, and the slurry slump is dominated by the slurry mass concentration. The interaction between waste rock content and the cement-sand ratio significantly impacts the slump, while the interaction between the slurry mass concentration and the cement-sand ratio has a positive correlation with the backfill strength. The ultra-fine tailings cemented backfill proportion was optimized by using multi-response robust parameters as 68.36% slurry mass concentration, 36.72% waste rock content and 1:3 cement-sand ratio. The overall robust optimal desirability was 0.8165, and the validity of multi-response robust parameter optimization was verified by laboratory tests.

Multi-Objective Function Optimization of Cemented Neutralization Slag Backfill Strength Based on RSM-BBD

Tailings produced in the beneficiation of Carlin-type gold deposits are characterized by fine particle size and high mud content. When neutralized with wasted acid generated by pressurized pre-oxidation, the tailings turn to neutralized slag and perform as a novel backfill material. To understand the influential behavior of variable factors on the strength and its optimization of cemented neutralization slag backfill, RMS-BBD design test was carried out with 56–60% slurry mass fraction, 12.5–25% cement/(neutralization slag + waste rock) (i.e., C/(S+R)) and 30–40% waste rock content. A modified three-dimensional quadratic regression model was proposed to predict the strength of cemented neutralization slag backfill. The results showed that backfill strength predicted by the modified ternary quadratic regression model was in high coincidence with the data of backfill mixture tests. C/(S+R) was predominant in backfill strength with regard to every single influential factor throughout the curing age, and the mass fraction of slurry had a significant effect on the later strength. From the perspective of economic and engineering operation, a multi-objective function method was further introduced to optimize the backfill strength. The optimal mixture proportion of cemented neutralized slag backfill slurry was: 58.4% slurry mass fraction, 32.2% waste rock content, and 20.1% C/(S+R). The backfill strength of this mixture proportion on days 7, 28 and 56 was verified as 0.42, 0.64 and 0.85 MPa, respectively. RSM-BBD design and multi-objective function optimization proposed a reliable way to evaluate and optimize the strength of neutralized slag backfill with high mud content.

Experimental Study on Factors Influencing the Strength Distribution of In Situ Cemented Tailings Backfill

Previous studies have found that the strength of in situ cemented tailings backfill usually presents an S-shaped distribution, which decreases first, then increases, and decreases thereafter along the direction of slurry flow. In this study, to explore the factors determining the distribution, a similar model test of cemented tailings backfill was carried out. The distribution law of grain size composition and the cement content of backfill materials along the flow direction were experimentally studied, and the comprehensive factor influencing the strength distribution was analyzed. The results show that, firstly, near the feeding point, there are more coarse particles, whereas the content of fine particles is higher farther away. The measured maximum median particle size can be more than three times the minimum value. Secondly, the cement content increases gradually along the flow direction and reaches the peak at the end of the model, which can be more than twice the minimum value, indicating that the degree of segregation is significant. Thirdly, the strength distribution of cemented backfills is comprehensively determined by both the particle size distribution (PSD) and the cement content. The maximum value appears neither at the point with peak median particle size, nor at the point with the highest cement content. Lastly, there is a strong linear correlation between the strength of cemented backfills and the strength factor (SF), which is defined as the product of the uniformity coefficient and cement content of filling materials, indicating that the SF can be used to quantitatively reflect the comprehensive effects of PSD and cement content on the strength. As SF is a comprehensive quantitative index reflecting the distribution of strength, it will be further studied in later research to acquire more experimental results of the relationship between sample strength and SF, which will be meaningful for the quality evaluation of in situ cemented backfills, and the optimization of backfill system.

Editorial for Special Issue “Novel and Emerging Strategies for Sustainable Mine Tailings and Acid Mine Drainage Management”

Climate change is one of the most pressing problems facing humanity this century [...]

Carbonation, Cementation, and Stabilization of Ultramafic Mine Tailings

Tailings dam failures can cause devastation to the environment, loss of human life, and require expensive remediation. A promising approach for de-risking brucite-bearing ultramafic tailings is in situ cementation via carbon dioxide (CO₂) mineralization, which also sequesters this greenhouse gas within carbonate minerals. In cylindrical test experiments, brucite [Mg(OH)₂] carbonation was accelerated by coupling organic and inorganic carbon cycling. Waste organics generated CO₂ concentrations similar to that of flue gas (up to 19%). The abundance of brucite (2-10 wt %) had the greatest influence on tailings cementation as evidenced by the increase in total inorganic carbon (TIC; +0.17-0.84%). Brucite consumption ranged from 64-84% of its initial abundance and was mainly influenced by water availability. Higher moisture contents (e.g., 80% saturation) and finer grain sizes (e.g., clay-silt) that allowed for a better distribution of water resulted in greater brucite carbonation. Furthermore, pore clogging and surface passivation by Mg-carbonates may have slowed brucite carbonation over the 10 weeks. Unconfined compressive strengths ranged from 0.4-6.9 MPa and would be sufficient in most scenarios to adequately stabilize tailings. Our study demonstrates the potential for stabilizing brucite-bearing mine tailings through in situ cementation while sequestering CO₂.

Strength and Ultrasonic Characteristics of Cemented Paste Backfill Incorporating Foaming Agent

This work is a systematic study of the strength and ultrasonic properties of cemented paste backfill incorporating a foaming agent, known as foam-cemented paste backfill (FCPB). Based on determining the optimal admixture contents (foaming stabilizer, thickening agent, and foaming agent), a series of uniaxial compressive strength (UCS) tests were conducted to determine the relationship between the UCS of FCPB and four influencing factors, i.e., cement–tailings ratio (CTR), solid content (SC), curing time (T), and foaming agent content (FC). To analyze the sensitivity of UCS to these four factors, grey relational analysis (GRA) was introduced. Moreover, UCS results were correlated with the corresponding ultrasonic pulse velocity (UPV) parameters. The results indicate that the optimal contents of foaming stabilizer, thickening agent and foaming agent are 0.5%, 0.6%, and 1–3%, respectively. The UCS of FCPB exponentially increases with CTR and SC, while it logarithmically and linearly increases with T and FC, respectively. CTR has the most significant influence, followed by T, SC, and FC. There exists an evidently linear relationship between UPV and UCS of FCPB regardless of CTR, SC, T and FC. These results contribute to understanding the properties of hardened FCPB and to sound designs in practice.

Reduction of Fractionation of Lightweight Slurry to Geothermal Boreholes

When designing the cement slurry for casing string cementing in geothermal boreholes, the appropriate thermal conductivity is selected. In the zone of geothermal water, where thermal energy is collected, cement slurry is used, from which the cement sheath has high thermal conductivity. On the other hand, the remaining part of the opening is sealed with slurry, from which the cement sheath will reduce thermal energy losses through appropriate thermal insulation. Cement slurry with appropriate thermal insulation includes light insulating materials. However, the use of such additives is very problematic as they are fractionated due to their low density. Therefore, measures should be taken to prevent fractionation of the cement slurry for sealing geothermal boreholes. This article presents the results of research on fractionation of cement slurries for sealing geothermal boreholes. 12 slurries were used for the tests. Six of them are based on class A cement, and six based on class G cement. This action shows the differences in fractionation depending on the binder used. However, the main area of research is determining the effectiveness of counteracting fractionation by the means used for this purpose. As a result of the conducted works, a very good improvement of the cement slurry stability is obtained after the introduction of xanthan gum, as well as filtration perlite. These measures prevent fractionation, so that the cement slurry has a homogeneous structure, and the cement sheath provides the required thermal insulation in the geothermal well.

The Potential Re-Use of Saudi Mine Tailings in Mine Backfill: A Path towards Sustainable Mining in Saudi Arabia

The Kingdom of Saudi Arabia covers an area of approximately 2 million km2 and is rich in natural resources that are necessary for industrial development. The estimated mineral wealth beneath the Kingdom’s soil is approximately USD 1.33 trillion, as reported by the Ministry of Industry and Mineral Resources. The Kingdom’s vision for 2030 is to develop the mining sector to become the third pillar of the domestic economy. Therefore, exploration and mining activities are expected to accelerate over the next decade, which will lead to increased waste production. New executive regulations issued in January 2021 contain several sustainable elements related to the environment, social responsibility, and occupational health and safety. Therefore, this study aims to promote an example of sustainable mining activities in the Kingdom that could be adapted to meet the regulatory requirements. Cemented paste backfill samples of varying composition were made with waste materials from a Saudi copper mine for re-injection into underground mining cavities to minimize waste exposure to the environment. The samples were tested for unconfined compressive strength (UCS) after 7, 14, 28, 56, and 90 days of curing. Results from a statistically designed experiment technique show that the samples developed sufficient strength to be used in mine backfilling applications. Strong negative relationships were detected between the UCS and the water-to-binder ratio. There is strong potential for mine backfill technology to be applied to a wide range of Saudi Arabian mines to enhance the sustainability of the mining sector.

Investigation on Mechanical Characteristics and Microstructure of Cemented Whole Tailings Backfill

A paste backfill performance can be primarily evaluated through the mechanical and physical characteristics of the components involved. In this study, the effects of solid components’ tailings, binders and waters contents on microstructural evolution and mechanical properties of uncemented whole tailings backfill (CWTB) mixtures were investigated. Different mixtures of ordinary Portland cement of 1, 3 and 5 wt. % and solid concentrations at 72 wt. %, 74 wt. % and 75 wt. % were selected and rheological test was conducted to define the slump fluidity and yield stress. The microstructure of the solid component before and after the preparation and chemical composition were analyzed by the Scanning electron microscope and XRD analysis, respectively. The results show that a positive correlation between yield stress and slump values of CWTB paste slurries, the decrease of flow consistence leads to the reduction of the water content on the CWTB mixtures and the flow resistance of the paste. With the highest solids content, unconfined compressive strength (UCS) of CWTB varies between 0.1–0.9 MPa. Increasing the solid content affects the porosity and improves the strength resistance of CWTB mixtures. The findings in this study can therefore lead us to a statement that CWTB chemical components seem to be an important factor in cemented paste backfill (CPB) design and mine operations.

Investigation on Dynamical Mechanics, Energy Dissipation, and Microstructural Characteristics of Cemented Tailings Backfill under SHPB Tests

As mining depth increases, the backfill mining method is more and more widely used in underground mines. The dynamic load generated by the blasting can affect the stability of the cemented tailings backfill (CTB). The CTB samples were prepared to conduct a test of the split Hopkinson pressure bar (SHPB) to investigate the dynamic disturbance of CTB. The present paper discusses dynamical mechanics, energy dissipation, and microstructure analysis of CTB. Micro-computer tomography (micro-CT) scanning of CTB samples after the SHPB test was performed to analyze the evolution of internal cracks. The experimental results showed that when the average strain rate (ASR) increased from 30 to 98 s−1, the dynamic uniaxial compression strength (DUCS) of the CTB showed a trend of first increasing and decreasing with the increase in ASR. The dynamic stress–strain pre-peak curve of CTB directly enters the linear elastic stage. As ASR increases, the absorbed energy of the CTB shows a trend of first increasing and then decreasing. Moreover, according to the micro-CT scanning results, the crack area of CTB accounts for about 16% of the sample near the incident bar and about 1% near the transmitted bar. The crack area ratio is exponentially related to the specimen height. These findings can provide reasonable dynamical CTB strength data selection for underground pillar mining.

Analysis of Strength and Microstructural Characteristics of Mine Backfills Containing Fly Ash and Desulfurized Gypsum

The utilization of solid wastes (SWs) as a potential resource for backfilling is not only conducive to environmental protection but also reduces the surface storage of waste. Two types of SWs, including fly ash (FA) and desulfurized gypsum (DG), were used to prepare cementitious backfilling materials for underground mined-out areas. Ordinary Portland cement (OPC) was used as cement in mine backfill. To better investigate the feasibility of preparing backfill materials, some laboratory tests, such as uniaxial compressive strength (UCS), scanning electron microscopy (SEM), and energy dissipation theory, were conducted to explore both strength and microstructural properties of backfilling. Results have demonstrated that the main components of FA and DG in this study are oxides, with few toxic and heavy metal components. The ideal ratio of OPC:FA:DG is 1:6:2 and the corresponding UCS values are 2.5 and 4.2 MPa when the curing time are 7 days and 14 days, respectively. Moreover, the average UCS value of backfilling samples gradually decreased when the proportion of DG in the mixture increased. The main failure modes of various backfilling materials are tensile and shearing cracks. In addition, the corresponding relations among total input energy, dissipated energy and strain energy, and stress–strain curve were investigated. The spatial distribution of oxygen, aluminum, silicon, calcium, iron and magnesium elements, and hydration product are explored from the microstructure’s perspective. The findings of this study provide both invaluable information and industrial applications for the efficient management of solid waste, based on sustainable development and circular economy.

Viscosity and Strength Properties of Cemented Tailings Backfill with Fly Ash and Its Strength Predicted

It is of great significance to study the effect of solid contents (SC), binder-to-tailings (b/t) ratio, types and dosage of fly ash (FA) on the viscosity (V) and uniaxial compressive strength (UCS) of backfill. It can improve filling efficiency and reduce filling costs to understand the relationship between SC, b/t ratio, FA dosage and viscosity, and UCS of backfill. Consequently, this paper carried out uniaxial compression tests and rheological tests on five different types of backfill specimens. Experimental results indicate that, with the increase of SC, the viscosity and UCS of all backfill samples increases as a power function. With the decrease of b/t ratio, the viscosity and UCS of all backfill samples decreases as an exponential function. The coupling effect of SC and b/t ratio has a great influence on the viscosity and UCS of backfill samples. The relationship between SC, b/t ratio and viscosity, and UCS is a quadratic polynomial function. The order of the viscosity of the backfill slurry is: pure tailings < backfill slurry mixed with Ordinary Portland Cement (OPC) < backfill slurry mixed with FA1 < backfill slurry mixed with FA2. The higher the FA dosage, the greater the viscosity. The order of the UCS of backfill is: backfill with OPC > backfill with FA1 > backfill with FA2. The higher the FA dosage, the smaller the UCS. The UCS of all backfill samples increased with the increase of curing time (CT). The relations between the viscosity and UCS of backfill present the positively linear functions. It is feasible to use viscosity to predict the UCS of backfill, and the error between the UCS predicted value and the test value is mostly controlled within 10%. Ultimately, the findings of the experimental work will provide a scientific reference for the mine to design the strength of the backfill.

Influence of Solid Content, Cement/Tailings Ratio, and Curing Time on Rheology and Strength of Cemented Tailings Backfill

Understanding the flow process of cemented tailings backfill (CTB) is important for successful pumping into underground stopes. This study examines the effects of solid content (SC), cement/tailings (c/t) ratio, and curing time (CT) on rheological and mechanical properties of CTB mixes. The slurry concentration of the mixes was 65, 67, and 69 wt. %, with c/t ratios ranging from 1:4 to 1:20. Unconfined compressive strength (UCS) tests were performed on hardened CTB mixes after curing 3, 7, and 28 days. The rheological properties of CTB slurries are mainly related to SC. The yield stress and viscosity of fresh mixes increase with increasing SC, but the pipeline resistance loss (PRL) also increases with increasing SC. According to the analysis of variance, the SC and flow rate are the most significant parameters which greatly affect the PRL performance. The c/t and CT parameters are the most significant parameters for affecting the shrinkage rate. The findings offer a reference for theoretical optimization for mine filling systems of similar type.

Rheological Properties of Cemented Paste Backfill with Alkali-Activated Slag

This study investigates the time-dependent rheological behavior of cemented paste backfill (CPB) that contains alkali-activated slag (AAS) as a binder. Rheological measurements with the controlled shear strain method have been conducted on various AAS-CPB samples with different binder contents, silicate modulus (Ms: SiO2/Na2O molar ratio), fineness of slag and curing temperatures. The Bingham model afforded a good fit to all of the CPB mixtures. The results show that AAS-CPB samples with high binder content demonstrate a more rapid rate of gain in yield stress and plastic viscosity. AAS-CPB also shows better rheological behavior than CPB samples made up of ordinary Portland cement (OPC) at identical binder contents. It is found that increasing Ms yields lower yield stress and plastic viscosity and the rate of gain in these parameters. Increases in the fineness of slag has an adverse effect on rheological behavior of AAS-CPB. The rheological behavior of both OPC- and AAS-CPB samples is also strongly enhanced at higher temperatures. AAS-CPB samples are found to be more sensitive to the variation in curing temperatures than OPC-CPB samples with respect to the rate of gain in yield stress and plastic viscosity. As a result, the findings of this study will contribute to well understand the flow and transport features of fresh CPB mixtures under various conditions and their changes with time.

Ultrasonic evaluation of strength properties of cemented paste backfill: Effects of mineral admixture and curing temperature

This paper presents the findings of a research study designed and conducted to investigate the effects of mineral admixture and curing temperature on uniaxial compressive strength (UCS) and ultrasonic pulse velocity (UPV) behavior of laboratory-prepared cemented paste backfill (CPB) samples. A total of 290 CPB samples were prepared at different replacement rates (10-80%), cured at various temperatures (10-50 °C), and respectively subjected to both UPV and UCS testing after curing times of 3, 7, 14, 28, 56 and 90 days. The obtained experimental results show that the addition of fly ash (FA) can lead to an increase or decrease trend in UCS and UPV behavior of CPB samples, depending on the replacement level of admixtures. There is a competition between the strength-increasing factor (micro-filler effect of FA) and strength-decreasing factor (lower amount of cement hydration products induced by replacement ratio). Both UPV and UCS are found to decrease with increasing blast furnace slag (Slag) replacement level mainly attributable to its low pozzolanic reactivity. Besides, the curing temperature has a significant influence on UCS and UPV behavior, depending on the curing time. Results also suggest that UPV is less sensitive to the variation in the admixture dosage and curing temperature than UCS. As a result, there exists a clear linear relationship between UPV and UCS behavior of both CPB samples prepared with FA and/or Slag admixtures, and CPB samples tested at each curing temperature. The main findings of this research study suggest that the UPV test can be reliably used for predicting CPB's strength properties, saving money and time to mine operators.

Experimental Investigation of the Macroscopic Behavior and Microstructure Property Evolution of Hardened Cement Consolidated Tailings

Surface cement consolidated tailings disposal has recently been proposed to manage tailings in the modern mining industry because it can reduce or eliminate the disadvantages of traditional tailings storage. In this study, the evolution of the macro performance and microstructure characteristics of cement consolidated tailing samples during the curing period were determined by unconfined compressive strength tests, permeability tests, scanning electron microscopy (SEM) observations, and mercury intrusion porosimetry (MIP) tests, respectively. The results show that the curing time notably affected the macro performance and microstructural properties of the hardened cement consolidated tailings samples. As the curing age increases, the compressive strength increases nonlinearly and the growth rate decreases; the permeability decreases rapidly first, then gradually stabilizes, and finally reaches a stable value; the morphology of the hydration products and microstructures continues to evolve with the hydration process; the total pore volume decreases slightly, whereas the critical pore size decreases significantly. The proportion of the pore volume in different pore size ranges can also be affected by the curing age, which results in a large pore (>200 nm) decrease, and the small pores (<200 nm) increased. In this process, the filling effect plays a major role.

Mine Backfilling in the Permafrost, Part I: Numerical Prediction of Thermal Curing Conditions within the Cemented Paste Backfill Matrix

The mechanical behavior of cemented paste backfill (CPB) in permafrost regions may depend on the thermal curing conditions. However, few experimental data are available for calibrating and validating numerical models used to predict these conditions. To fill this gap, a three-dimensional (3D) laboratory heat transfer test was conducted on CPB placed in an instrumented barrel and cured under a constant temperature of −11 °C. Results were used to calibrate and validate a numerical model built with COMSOL Multiphysics®. The model was then used to predict the evolution of the temperature field for CPB cured under the thermal boundary conditions for a backfilled mine stope in the permafrost (at −6 °C). Numerical results indicated that the CPB temperature gradually decreased with time such that the entire CPB mass was frozen about five years after stope backfilling. However, the permafrost equilibrium temperature of −6 °C was not reached throughout the entire CPB mass even after 20 years of curing. In addition, the evolution of the temperature field in the permafrost rock showed that the thickness of the thawed portion reached about 1 m within 120 days. Afterwards, the temperature continues to drop over time and the thawed portion of the permafrost refreezes after 365 days.

Experimental Study of Uniaxial Compressive Strength (UCS) Distribution of Hydraulic Backfill Associated with Segregation

Stope backfilling with mine wastes has become a common practice in underground mines worldwide. Despite the increasing popularity in paste and rock fills, hydraulic fill made of classified mill tailings or sands remains commonly used in many mines. When such a slurried material is placed in a mine stope, a phenomenon known as segregation can take place associated with the quick drainage and consolidation of the hydraulic fill, thereby leading to a heterogeneous fill mass. While numerous publications have focused on the alleviation of segregation, there are few studies on the characterization of the distribution of geotechnical properties within hydraulic fill due to segregation. It is particularly scarce to quantify the spatial variation of the segregation and the resulting geotechnical properties after a backfill is placed in an opening. There is also a gap to quantitatively describe the degree of segregation using an appropriate expression or definition. The aim of this study is to investigate the effect of the segregation on the spatial variation of the geotechnical properties of hydraulic fill. Laboratory tests were performed with the cemented hydraulic backfill prepared with columns of different heights. The experimental results indicate that the segregation takes place and the resulting physical and mechanical properties can vary throughout the columns for samples higher than twice of the standard size. These results also indicate that the mechanical properties of a hydraulic fill obtained in a laboratory following the current practice with standard samples may not be representative of the fill mass placed in mine stopes. Expressions are proposed to quantify the degree of segregation associated with the spatial variation of particle sizes of mine hydraulic backfill.

Mechanical Characteristics and Failure Prediction of Cement Mortar with a Sandwich Structure

It is necessary to master the mechanical properties and failure prediction of the composite of mortar and rock block in a mined-out area. In this study, uniaxial compression and acoustic emission (AE) synchronous tests of mortar specimens with different sandwich materials and cement–sand ratios were carried out. The results showed that the compressive strength and elastic modulus of mortar specimens increased with an increase in the cement–sand ratio and the stiffness of the sandwich material. The AE counts and energy of mortar specimens with a high-stiffness sandwich material were maximum when they were destroyed. The b value, a number that reflects the extent of fracture propagation, decreased first and then increased with the increase in strain. The inflection point of the b value can be taken as the indication of the imminent failure of the mortar. A method for determining the b value at the turning point was proposed and verified.

Influential Factors in Transportation and Mechanical Properties of Aeolian Sand-Based Cemented Filling Material

Given that normal filling technology generally cannot be used for mining in the western part of China, as it has only a few sources for filling gangue, the feasibility of instead using cemented filling materials with aeolian sand as the aggregate is discussed in this study. We used laboratory tests to study how the fly ash (FA) content, cement content, lime–slag (LS) content, and concentration influence the transportation and mechanical properties of aeolian-sand-based cemented filling material. The internal microstructures and distributions of the elements in filled objects for curing times of 3 and 7 days are analyzed using scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS). The experimental results show that: (i) the bleeding rate and slump of the filling-material slurry decrease gradually as the fly ash content, cement content, lime–slag content, and concentration increase, (ii) while the mechanical properties of the filled object increase. The optimal proportions for the aeolian sand-based cemented filling material include a concentration of 76%, a fly ash content of 47.5%, a cement content of 12.5%, a lime–slag content of 5%, and an aeolian sand content of 35%. The SEM observations show that the needle/rod-like ettringite (AFt) and amorphous and flocculent tobermorite (C-S-H) gel are the main early hydration products of a filled object with the above specific proportions. After increasing the curing time from 3 to 7 days, the AFt content decreases gradually, while the C-S-H content and the compactness increase.

Aggregate gradation effects on dilatancy behavior and acoustic characteristic of cemented rockfill

Investigating the effect of the aggregate gradation on the material properties of cemented rockfill is significant for the green mining, economic benefit and engineering safety. Consequently, the ultrasonic test, uniaxial compression experiment and acoustic emission (AE) monitor on cemented rockfill were carried out, for which the aggregate satisfied Talbot gradation. The dilatancy behavior and AE characteristic of cemented rockfill under load were investigated. The damage in the internal structure under compression was revealed by the deformation and AE signals of cemented rockfill. The effect of the Talbot index on the ultrasonic pulse velocity (UPV) and the strength parameters such as stress of dilatancy onset and uniaxial compressive strength (UCS) of cemented rockfill was analyzed. The mechanical properties of cemented rockfill materials were evaluated by the establishment of the relation between the UPV and the strength parameter. The results show that The difference between the stress of dilatancy onset and the UCS, the deformation performance and the activity of AE signals during dilatancy are positive correlated with the Talbot index of aggregate in cemented rockfill. The relation between the UPV and the strength parameters (stress of dilatancy onset and UCS) of cemented rockfill can be characterized by the positive linearity, and the UPV is also suitable for characterizing the stress of dilatancy onset of cemented rockfill material. The cubic polynomial is more suitable for describing the relations between the parameters of strength and UPV and the Talbot index of aggregate than the quadratic polynomial, and the Talbot index with optimal aggregate gradation reflected the maximum strength of cemented rockfill material should be around 0.45-0.47.

Properties and Application of Backfill Materials in Coal Mines in China

Coal is the basic resource underpinning energy generation in China, however, constant, large-scale mining of coal results in many problems such as ecological destruction of mining areas. As a result, backfilling of solid waste underground is proposed to control strata and surface subsidence and to protect the environment. At present, these materials, such as granular material, cemented material and high-water-content materials are mainly used for backfilling. This study summarised the types of backfill materials that are used in coal mines in China along with the backfilling process. Moreover, distribution and characteristics of mines backfilled with these backfill materials were obtained and analysed. Considering the socio-environmental aspects that affect backfilling, this research proposed a guideline for the selection of backfill materials and then analysed specific engineering cases of three backfill materials. In addition, the future development of backfill materials was discussed. With extensive extraction of shallow coal resources in China and, therefore, rapid depletion of coal resources in eastern regions of China, coal mining depth is increasing significantly. As a result, it is required to investigate new backfill materials suited for the deep high-stress environment.

Total and Effective Stresses in Backfilled Stopes during the Fill Placement on a Pervious Base for Barricade Design

Backfill is increasingly used in underground mines worldwide. Its successful application depends on the stability of the barricades built at the base of the stopes to hold the backfill in place, which in turn depends on the knowledge of the pore water pressure (PWP) and stresses during, or shortly after, the placement of the slurried backfill. Until now, self-weight consolidation is usually considered for the estimation of the PWP. There is no solution available to evaluate the total and effective stresses during, and shortly after, the filling operation. As excess PWP can simultaneously be generated (increased) and dissipated (decreased) during the backfilling operation, effective stresses can develop when the filling rate is low and/or hydraulic conductivity of the backfill is high. The arching effect has to be considered to evaluate the effective and total stresses in the backfilled stopes. In this paper, a pseudo-analytical solution is proposed to evaluate the effective and total stresses in backfilled stopes during the backfill deposition on a permeable base, by considering the self-weight consolidation and arching effect. The proposed solution is validated by numerical results obtained by Plaxis2D. A few sample applications of the proposed solution are shown.

Slurry Preparation Effects on the Cemented Phosphogypsum Backfill through an Orthogonal Experiment

The cemented phosphogypsum (PG) backfill technique provides a new method for massive consumption of PG, and therefore alleviating the environmental pollution of PG. This study considered the effects of slurry preparation on the performance of cemented PG backfill. A L16(44) orthogonal experiment was designed to analyze four factors, namely the solid content, phosphogypsum-to-binder ratio (PG/B ratio), stirring time and stirring speed, with each factor having four levels. According to the range analysis, the solid content played the dominant role in controlling the bleeding rate, while the setting times strongly depended on the PG/B ratio. In terms of strength development of the backfill, the PG/B ratio was shown to be the most significant factor determining the unconfined compressive strength (UCS), followed by the solid content, stirring time and stirring speed. Furthermore, the results showed that the slurry preparation affected the environmental behavior of impurities that originated in PG. By analyzing the concentrations of impurities in the bleeding water of the slurry as well as the leachates of the tank leaching test, the results showed that the release of F− and SO42− was aggravated clearly with the increase in the PG/B ratio, while the release of PO43− always remained at relatively low levels.

Application of Slag–Cement and Fly Ash for Strength Development in Cemented Paste Backfills

The present study investigates the combined capacity of a newly developed slag-blended cement (MC) and fly ash (FA) as a sustainable solution towards improving the mechanical performance of the cemented paste backfill (CPB) system of a copper-gold underground mine. A total of thirteen mix designs consisting of three MC-treated and ten MC + FA-treated blends were examined. Samples were prepared with a solids content of 77% (by total mass), and were allowed to cure for 7, 14, 28, 56 and 128 days prior unconfined compression testing. Scanning electron microscopy (SEM) studies were also carried out to observe the evolution of fabric in response to MC and MC + FA amendments. The greater the MC content and/or the longer the curing period, the higher the developed strength, toughness and stiffness. The exhibited improvements, however, were only notable up to 56 days of curing, beyond of which the effect of curing was marginal. The performance of 4% Portland cement or PC (by total dry mass) was found to be similar to that of 1.5% MC, while the higher MC inclusions of 2.5% and 3%, though lower in terms of binder content, unanimously outperformed 4% PC. The use of FA alongside MC improved the bonding/connection interface generated between the tailings aggregates, and thus led to improved mechanical performance compared with similar MC inclusions containing no FA. Common strength criteria for CPBs were considered to assess the applicability of the newly introduced MC and MC + FA mix designs. The mix designs “3% MC” and “2.5% MC + 2–2.5% FA” satisfied the 700 kPa strength threshold required for stope stability, and thus were deemed as optimum design choices.

In Vivo X-ray Computed Tomography Investigations of Crack Damage Evolution of Cemented Waste Rock Backfills (CWRB) under Uniaxial Deformation

Cemented waste rock backfill (CWRB), which is a mixture of tailings, waste rock, cement, and water, is subjected to combination actions in underground mining operations and has been widely used in deep resource mining. While the strength requirement and macroscopic deformation behaviors of CWRB have been well studied, the mesoscopic damage evolution mechanisms are still not well understood. In this work, a CWRB sample with a waste rock proportion of 30% was studied with a uniaxial compression test under tomographic monitoring, using a 450 kV industrial X-ray computed tomography (CT). Clear CT images, CT value analysis, crack identification, and extraction reveal that CWRB damage evolution is extremely inhomogeneous and affected by the waste rock size, shape, and distribution. Furthermore, the crack initiation, propagation, and coalescence behaviors are limited to the existing waste rocks. When deformation grows to a certain extent, the cracks demonstrate an interlocking phenomenon and their propagation paths are affected by the waste rocks, which may improve the ability to resist compressive deformation. Volumetric dilatancy caused by the damage and cracking behavior has closed a link with the meso-structural changes, which are controlled by the interactions between the waste rocks and the cemented tailing paste.

Particle Size Distribution of Cemented Rockfill Effects on Strata Stability in Filling Mining

It is of great significance for engineering safety, economic benefits, environmental protection, and sustainable development to investigate the strata stability in filling mining with cemented rockfill. Consequently, this paper is based on a specific coal mine where we applied the fully-mechanized longwall mining and filling and designed a cemented rockfill material for which the particles satisfied the Talbot gradation. Uniaxial and triaxial compression experiments were carried out on the cemented rockfill specimen, which obtained the relations between the mechanical parameters (Poisson ratio, elastic modulus, compressive strength, cohesive force, internal friction angle, and tensile strength) and the particle size distribution of the aggregate. The excavation and filling processes in the coal seam were simulated based on the numerical software FLAC3D. The characteristics of the displacement and stress fields of the strata when the goaf was filled by cemented rockfill with different granule gradations were discussed. The influences of the particle size distribution and mining distance on the maximum subsidence displacement of the coal seam roof, internal stress of the backfill, and the stress of the rock mass in the coalface were analyzed. The feasibility and effectiveness of the filling mining with cemented rockfill to protect the integrity of the overlying strata were discussed. The results showed that optimizing the particle size distribution of the aggregate in cemented rockfill could increase the loading capacity of the backfill to improve the filling effect, effectively control the strata movement, and decrease the stress of rock mass in the coalface to reduce the potential danger.

Compressive Strength Characteristics of Cemented Tailings Backfill with Alkali-Activated Slag

With the use of glauberite mineral (GM) and sodium hydroxide (SH) alkaline catalysts to stimulate slag powder’s internal cementation activity and incorporate the two fine-grained solid wastes, such as quicklime (Q) and desulfurized ash (DA), a new cementitious material suitable for mine tailings was developed to replace traditional ordinary Portland cement (OPC) for reducing cement-related costs. A series of uniaxial compressive strength (UCS) tests were carried out on cemented tailings backfill (CTB) samples containing different activators. The results showed that (1) the highest UCS values of 14-day and 28-day cured CTB samples were 1.259 MPa and 2.429 MPa, respectively, and the effect of different activator types was in the order of SH > GM > DA > Q and SH > GM > Q > DA; (2) the relationship between UCS and activator dosages followed the function y = ax3 − bx2 + cx − d. Compared with the OPC 32.5 R cemented samples, the minimum strength growth factor was 1.45, and the maximum reached 2.03; (3) the optimal proportion of DA slag formula was 4.5% or 5.0% Q, 19% DA, 2.5% GM, and 0.7% SH. The aforesaid new cementitious materials met the mine’s UCS requirements with a relatively low cost (17.04–17.20 €/ton) and solved the stacking problem of solid wastes on the surface well. Ultimately, this study provides a useful reference for the development of mineral binders.