Low Temperature Soda-Oxygen Pulping of Bagasse

Optimization of microwave-expanding pretreatment and microwave-assisted extraction of hemicellulose from bagasse cells with the exploration of the extracting mechanism

Hemicellulose is mainly distributed in the tightly packed S2 layer of the plant cell wall and the middle lamella. This rigid microstructure of wood and interactions among hemicellulose, lignin, and cellulose jointly restrict the separation and transformation of hemicellulose in the wood matrix. To address this issue, a method combined with microwave-expanding pretreatment (MEP) and microwave-assisted extraction (MAE) with a NaOH solution was carried out. We found that the MEP could effectively create new pathways for bagasse cells in mass transferring. More specifically, 195 % of the specific surface area (m2/g) with 193 % of the pores (>50 nm) increased after MEP; the SEM images also confirmed that the microstructure of bagasse was modified. MAE could considerably exfoliate hemicellulose from cellulose fiber and accelerate mass transfer. Additionally, we optimized MEP and MAE by using response surface methodology (RSM). The optimal parameters were 370 K, 3.7 min, 1081 W microwave power, and 9.9 wt% NH4HCO3 consumption for the MEP and 1100 W microwave power, 2.5 wt% NaOH concentration, 34.6 min reaction time for MAE, respectively. Moreover, molecular dynamics (MD) simulation suggests that NaOH could significantly lower the work needed to peel off the xylan chain from cellulose nanofibril.

Development of Raw Materials and Technology for Pulping-A Brief Review

Paper is one of the most significant inventions in human civilization, which considerably advanced global cultural development. Pulping is a key step in the conversion of fiber raw materials into paper. Since its inception, pulping has rapidly evolved, continually adapting to technological advancements. Researchers are constantly investigating various types of raw materials for pulping. In this review, some of the materials employed in pulping are outlined, and the fiber content, pulping method, as well as the strength of wood and non-wood crop straw as pulping raw materials are analyzed and discussed. In addition, this review explores the effects of different materials under various pulping conditions and assesses the future trends in raw material selection for pulping while considering the current global environmental pressures.

Enhanced Performance of Lignin Recovery with a Carbon Dioxide Acidification Method

Lignin particles were recovered from the bagasse soda pulping black liquor by acidification with carbon dioxide continuously fed in a semibatch reactor. An experimental model based on the response surface methodology was selected to investigate the effect of parameters and optimize the process for maximizing the lignin yield, and the physicochemical properties of the obtained lignin under the optimum conditions were investigated for further potential applications. A total of 15 experimental runs of three controlled parameters including temperature, pressure, and residence time were carried out based on the Box-Behnken design (BBD). The mathematic model for lignin yield prediction was successfully estimated at 99.7% accuracy. Temperature played a more significant role in lignin yield than pressure and residence time. Higher temperature could faciltate a higher lignin yield. Approximately 85 wt % lignin yield was obtained under the optimum conditions with a purity higher than 90%, high thermal stability, and slightly broad molecular weight distribution. The p-hydroxyphenyl-guaiacyl-syringyl (HGS)-type lignin structure and spherical shape were confirmed by Fourier transform infrared spectroscopy (FTIR) and field emission scanning electron microscopy (FE-SEM). These characteristics confirmed that the obtained lignin could be used in high-value products. Moreover, this work indicated that the CO₂ acidification unit for lignin recovery could be efficiently improved for achieving high yield and purity from black liquor by adjustment of the process.

Effects of Lipase and Xylanase Pretreatment on the Structure and Pulping Properties of Wheat Straw

Based on the reduction of environmental pollution, a biological enzyme assisted alkali-oxygen pulping method was explored to improve the delignification efficiency and fiber accessibility of wheat straw and improve the properties of wheat straw pulp. In this paper, lipase and xylanase were used to pretreat wheat straw and the effects of different enzyme types and enzyme dosage on the microstructure and pulp properties of wheat straw were investigated and experimented. The results showed that the lipase can remove fat and wax on the surface of wheat straw, while xylanase degraded the hemicellulose components, such as xylan, of wheat straw fiber, destroyed the structure of the lignin-carbohydrate complex, increasing lignin removal as a result and enhancing the impregnating, diffusion and penetration of alkali. Compared with wheat straw without enzyme pretreatment, the skeleton of wheat straw pretreated by enzyme became looser, the internal cavity appeared and the wall cavity became thin and transparent. The fines decreased obviously and the length of fibers increased. After combined pretreatment with lipase (15 U·g^-1) and xylanase (15 U·g^-1), the pulping performance of wheat straw was improved and the tensile index (97.37 N·m·g^-1), brightness (40.9% ISO) and yield (58.10%) of the pulp increased by 12.9%, 19.9% and 9.9%, respectively. It can be seen that enzyme pretreatment is a green and effective approach to improving the alkali-oxygen pulping performance of wheat straw.

OPTIMIZATION OF DITHIONITE BLEACHING OF HIGH YIELD BAGASSE PULP

Non-wood raw materials are an essential fiber source in regions where forest resources are limited. Therefore, chemi-mechanical high-yield bagasse pulp was prepared and then bleached with a dithionite bleaching agent. One- and two-stage bleaching of the pulp was carried out by using sodium dithionite (Y) as a sole bleaching agent, or after bleaching with hydrogen peroxide to achieve high brightness for the prepared pulp. Different parameters, such as consistency, concentration, temperature, time and pH were investigated. The effect of various additives, such as diethylenetriaminepentaacetic acid (DTPA) as chelating agent or Zn compounds and hexamethylenetetramine to stabilize the bleaching solution, was studied. The effect of dissolved oxygen in liquor was also considered.

Effect of incorporation of ozone prior to ECF bleaching on pulp, paper and effluent quality

The pulp and paper industry is highly dependent on forest and water resources. It has more concerns on fair utilization of these resources and their conservation for its further expansion. Present study emphasizes on the use of rice straw (agro waste) in papermaking to protect wood based resources. It further deals with ozone bleaching (Z) prior to elemental chlorine free bleaching that proved to be significant in terms of reducing the effluent load specially the reduction in toxic, recalcitrant and carcinogenic compounds. Z based sequences resulted in pulp brightness of ∼85% that was 3.6% higher than the elemental chlorine free bleaching. Bleached pulps of Z based sequences were found to be having better strength properties than elemental chlorine based sequence and thus may be adopted as improved bleaching technology. The analysis of handsheets prepared after pulp bleaching was performed using X-Ray diffraction, ATR-FTIR and SEM. Incorporating ozone stage resulted in marked reduction of 58% and 63% in total solids in bleaching wastewater. Reduction of more than 80% in BOD, COD and adsorbable organic halides was achieved in Z based bleaching in comparison to chlorine bleaching. The amount of chlorophenols, guaiacols, catechols, vanillins and syringols became negligible (approx. 90% reduction) in effluents of Z based bleaching sequences. The chlorine dioxide followed by peroxide bleaching after Z stage was found to be the most promising to reduce the effluent load.