Nanocellulose-Reinforced Polyurethane for Waterborne Wood Coating

Nanotechnology in wood science: Innovations and applications

Application of nanomaterials is gaining tremendous interest in the field of wood science and technology for value addition and enhancing performance of wood and wood-based composites. This review focuses on the use of nanomaterials in improving the properties of wood and wood-based materials and protecting them from weathering, biodegradation, and other deteriorating agents. UV-resistant, self-cleaning (superhydrophobic) surfaces with anti-microbial properties have been developed using the extraordinary features of nanomaterials. Scratch-resistant nano-coatings also improve durability and aesthetic appeal of wood. Moreover, nanomaterials have been used as wood preservatives for increasing the resistance against wood deteriorating agents such as fungi, termites and borers. Wood can be made more resistant to ignition and slower to burn by introducing nano-clays or nanoparticles of metal-oxides. The use of nanocellulose and lignin nanoparticles in wood-based products has attracted huge interest in developing novel materials with improved properties. Nanocellulose and lignin nanoparticles derived/synthesized from woody biomass can enhance the mechanical properties such as strength and stiffness and impart additional functionalities to wood-based products. Cellulose nano-fibres/crystals find application in wide areas of materials science like reinforcement for composites. Incorporation of nanomaterials in resin has been used to enhance specific properties of wood-based composites. This review paper highlights some of the advancements in the use of nanotechnology in wood science, and its potential impact on the industry.

Tung oil-based waterborne UV-curable coatings via cellulose nanofibril stabilized Pickering emulsions for self-healing and anticorrosion application

In this study, waterborne UV-curable coatings with self-healing properties based on transesterification were prepared using renewable biomass resources for anti-corrosion application. Tung oil (TO)-based oligomer (TMHT) was synthesized through Diels-Alder reaction of TO with maleic anhydride, subsequent ring opening reaction with hydroxyethyl acrylate (HEA), and final neutralize reaction with triethylamine. A series of waterborne UV-curable coatings were prepared from cellulose nanofibrils (CNF) stabilized TMHT-based Pickering emulsions after drying and UV light-curing processes. It is suggested that CNF significantly improved the storage stability of Pickering emulsions. The obtained waterborne UV-curable coatings with CNF of 1-3 wt% exhibited remarking coating and mechanical performance (pencil hardness up to 5 H, adhesion up to 2 grade, flexibility of 2 mm, tensile strength up to 11.6 MPa, etc.), great transmittance (82.3 %-80.8 %) and great corrosion resistance (|Z|0.01Hz up to 5.4 × 106 Ω·cm2). Because of the presence of the dynamic ester bonds in TMHT, the coatings exhibited excellent self-healing performance (78.05 %-56.34 %) at 150 °C without catalyst and external force. More importantly, the |Z|0.01Hz of the self-healing coating was higher than that of the scratched coating, indicating that the self-healing performance could extend the service life of the coating in corrosion resistant application.

Fluorescent cellulose nanocrystals/waterborne polyurethane nanocomposites for anti-counterfeiting applications

The development of eco-friendly anti-counterfeiting materials with high optical transparency and bright luminescence in the aggregate state is tremendously challenging. Herein, waterborne polyurethane/tetraphenylethylene-cellulose nanocrystal (WPU/TPE-CNC) nanocomposite aqueous solutions and films were prepared via direct blending aggregation-induced emission (AIE) active fluorescent CNCs (TPE-CNCs) with WPU and then applied in the anti-counterfeiting field. TPE-CNCs are compatible with WPU and dispersed homogeneously in the nanocomposite aqueous solutions and films. The thermal stability and mechanical properties of these films significantly improved with the increase in the content of TPE-CNCs. WPU/TPE-CNC nanocomposite films display high transparency (above 80%), excellent fluorescence properties, high mechanical strength, and good flexibility and then successfully applied to anti-counterfeit marking. Moreover, the dispersions of the aqueous WPU/TPE-CNC nanocomposite were nearly colorless and demonstrated promise as fluorescent anti-counterfeiting inks. This novel eco-friendly nanocomposite exhibited the potential for applications in anti-counterfeiting, fluorescent transparent paper and coating, fluorescent 3D printing, and optical/sensing devices.

Improvement of Mechanical Properties and Solvent Resistance of Polyurethane Coating by Chemical Grafting of Graphene Oxide

Waterborne polyurethane coatings (WPU) are widely used in various types of coatings due to their environmental friendliness, rich gloss, and strong adhesion. However, their inferior mechanical properties and solvent resistance limit their application on the surface of wood products. In this study, graphene oxide (GO) with nanoscale size, large surface area, and abundant functional groups was incorporated into WPU by chemical grafting to improve the dispersion of GO in WPU, resulting in excellent mechanical properties and solvent resistance of WPU coatings. GO with abundant oxygen-containing functional groups and nanoscale size was prepared, and maintained good compatibility with WPU. When the GO concentration was 0.7 wt%, the tensile strength of GO-modified WPU coating film increased by 64.89%, and the abrasion resistance and pendulum hardness increased by 28.19% and 15.87%, respectively. In addition, GO also improved the solvent resistance of WPU coatings. The chemical grafting strategy employed in this study provides a feasible way to improve the dispersion of GO in WPU and provides a useful reference for the modification of waterborne wood coatings.

Preparation of Cellulose Modified Wall Material Microcapsules and Its Effect on the Properties of Wood Paint Coating

An orthogonal experiment with four factors and three levels was designed. Nine different microcapsules were prepared by changing four factors: the core–wall ratio, emulsifier concentration, reaction temperature, and rotation speed. Through an analysis of the microcapsule yield and morphology, it was determined that the microcapsule of sample 6 performed the best in the orthogonal test and that the core–wall ratio was the largest factor affecting the microcapsule morphology and yield. In order to further optimize the performance of the microcapsules, single factor independent tests were carried out using the core–wall ratio as a single variable. It was found that the microcapsules with the core–wall ratio of 0.75:1 had good micro morphology and yield. The properties of the coating were the best when the microcapsules were added into the primer and the topcoat at the same time with an additional amount of 10.0%. The mechanical properties of the coating containing cellulose microcapsules and the coating without cellulose microcapsules were tested. Cellulose can enhance the toughness of the microcapsules, inhibit the generation of microcracks, and enhance the performance of the coating to a certain extent. The elongation at break of the coating with cellulose microcapsules was 9.49% higher than that without cellulose and was 11.1% higher than that without cellulose microcapsules.

Optical Properties of Cellulose Nanofibre Films at High Temperatures

Nanocelluloses and their different designs, such as films and nanopapers, have gained considerable interest in many application areas due to their unique properties. For many purposes, such as packaging and electronics, the thermal stability and optical properties of nanocellulose materials are crucial characteristics. In this study, the effects of heat treatment (100 ºC, 150 ºC and 200 ºC) on the optical and mechanical properties of 2,2,6,6-tetramethylpiperidinyl-1-oxy radical-oxidised cellulose nanofibre (TO-CNF) films were investigated, especially the alteration of the colour, complex refractive index and birefringence. Exposing TO-CNF films to high temperatures (> 150 ºC) induced permanent transformations in the CNF structure, leading to an increase in the refractive index, decreases in the birefringence and crystallinity index, colour darkening and significant deterioration of the mechanical properties.

Graphical abstract

Trends in Chemical Wood Surface Improvements and Modifications: A Review of the Last Five Years

Increasing the use of wood in buildings is regarded by many as a key solution to tackle climate change. For this reason, a lot of research is carried out to develop new and innovative wood surface improvements and make wood more appealing through features such as increased durability, fire-retardancy, superhydrophobicity, and self-healing. However, in order to have a positive impact on the society, these surface improvements must be applied in real buildings. In this review, the last five years of research in the domain of wood surface improvements and modifications is first presented by sorting the latest innovations into different trends. Afterward, these trends are correlated to specifications representing different normative, ecologic and economic factors which must be considered when expecting to introduce a wood treatment to the market. With this review, the authors hope to help researchers to take into consideration the different factors influencing whether new innovations can leave the research laboratory or not, and thereby facilitate the introduction of new wood surface treatments in the society.

Ternary Nanocomposite System Composing of Graphene Nanoplatelet, Cellulose Nanofiber and Jatropha Oil Based Waterborne Polyurethane: Characterizations, Mechanical, Thermal Properties and Conductivity

This work aims to evaluate the performance of graphene nanoplatelet (GNP) as conductive filler with the presence of 0.5 wt.% cellulose nanofiber (CNF) on the physical, mechanical, conductivity and thermal properties of jatropha oil based waterborne polyurethane. Polyurethane was made from crude jatropha oil using an epoxidation and ring-opening process. 0.5, 1.0, 1.5, 2.0 wt.% GNP and 0.5 wt.% CNF were incorporated using casting method to enhance film performance. Mechanical properties were studied following standard method as stated in ASTM D638-03 Type V. Thermal stability of the nanocomposite system was studied using thermal gravimetric analysis (TGA). Filler interaction and chemical crosslinking was monitored using Fourier-transform infrared spectroscopy (FTIR) and film morphology were observed with field emission scanning electron microscopy (FESEM). Water uptake analysis, water contact angle and conductivity tests are also carried out. The results showed that when the GNP was incorporated at fixed CNF content, it was found to enhance the nanocomposite film, its mechanical, thermal and water behavior properties as supported by morphology and water uptake. Nanocomposite film with 0.5 wt.% GNP shows the highest improvement in term of tensile strength, Young’s modulus, thermal degradation and water behavior. As the GNP loading increases, water uptake of the nanocomposite film was found relatively small (<1%). Contact angle test also indicates that the film is hydrophobic with addition of GNP. The conductivity properties of the nanocomposite film were not enhanced due to electrostatic repulsion force between GNP sheet and hard segment of WBPU. Overall, with addition of GNP, mechanical and thermal properties was greatly enhanced. However, conductivity value was not enhanced as expected due to electrostatic repulsion force. Therefore, ternary nanocomposite system is a suitable candidate for coating application.

Effect of Water-Based Emulsion Core Microcapsules on Aging Resistance and Self-Repairing Properties of Water-Based Coatings on Linden

The purpose of this paper was to discuss the best coating technology of water-based coatings containing microcapsules, and the anti-aging and self-repairing properties of water-based coatings containing microcapsules. Urea-formaldehyde encapsulated Nippon water-based emulsion microcapsules were prepared, and water-based coatings containing microcapsules were prepared. The optical and mechanical properties of the coatings under different coating technologies were investigated. Under the best coating technology, the aging resistance and self-repairing performance of the coating film were investigated. Experimental results showed that coating technology had no effect on color aberration of the coating film. The coating technology with two coats of primer, three coats of topcoat, addition of microcapsules into primer, had excellent glossiness, shock resistance of 12.0 kg·cm, adhesion of 0 grade, and fracture elongation of 26.3%. Compared with the coating film without microcapsules, the coating with microcapsules had better aging resistance and self-repairing property, and the self-repairing rate was about 20.0%. Compared with the paint film with Dulux water-based emulsion microcapsules, the paint film with Nippon water-based emulsion microcapsules had a higher self-repairing rate. This study provides a technical basis for self-repairing water-based coatings.

Bio-based polyurethane aqueous dispersions

With the advances of green chemistry and nanoscience, the synthesis of green, homogenous bio-based waterborne polyurethane (WPU) dispersions with high performance have gained great attention. The presented chapter deals with the recent synthesis of waterborne polyurethane with the biomass, especially the vegetable oils including castor oil, soybean oil, sunflower oil, linseed oil, jatropha oil, and palm oil, etc. Meanwhile, the other biomasses, such as cellulose, starch, lignin, chitosan, etc., have also been illustrated with the significant application in preparing polyurethane dispersions. The idea was to highlight the main vegetable oil-based polyols, and the isocyanate, diols as chain extenders, which have supplied a class of raw materials in WPU. The conversion of biomasses into active chemical agents, which can be used in synthesis of WPU, has been discussed in detail. The main mechanisms and methods are also presented. It is suggested that the epoxide ring opening method is still the main route to transform vegetable oils to polyols. Furthermore, the nonisocyanate WPU may be one of the main trends for development of WPU using biomasses, especially the abundant vegetable oils.

Distinguished Contributions in the Fields of Biomedical and Environmental Applications Incorporating Nanostructured Materials and Composites in Journal Molecules

During the last two years, over 10,000 papers (articles, reviews, communications etc.) were published in Molecules [...].

Recent Developments in Nanocellulose-Based Aerogels in Thermal Applications: A Review

Naturally derived nanocellulose (NC) is a renewable, biodegradable nanomaterial with high strength, low density, high surface area, and tunable surface chemistry, which allows its interaction with other polymers and nanomaterials in a controlled manner. In recent years, NC aerogel has gathered a lot of attention due to environmental concerns. This review presents recent developments of NC-based aerogels and their controlled interactions with other polymers and nanomaterials for thermal applications that include electronic devices, the apparel industry, superinsulating materials, and flame-retardant smart building materials. After going through the distinctive properties of NC aerogels, they are orderly categorized and discussed as thermally insulated, thermally conductive, and flame-retardant materials.

Interactions of Coating and Wood Flooring Surface System Properties

Parquet flooring is one of the most common types of flooring, the surface of which can be covered with various coatings. To avoid possible damage to the parquet during use, it is necessary to test the surfaces before installation according to various non-standard and standard protocols. The present study provides an overview of the interactions between the properties of selected waterborne coatings (solids content, hardness, resistance to cracking, tensile strength) and the properties of oak wood flooring surfaces (dry film thickness, coating adhesion, resistance to scratching, impact, abrasion and cold liquids). The tests conducted showed that the performance of the surface systems was highly dependent on the coating formulations, as they were either one- or two-component systems. Although no major differences in surface resistance to cold liquids were found, there was a correlation between coating thickness, hardness and tensile strength. The harder coatings had higher tensile strengths and lower elongations. The coatings with higher tensile strength and better hardness achieved better adhesion properties. The coatings that exhibited ductile behavior showed the worst scratch resistance. A statistically significant relationship was found between the higher resistance of the flooring systems to impact stress and the improved abrasion resistance. The obtained results provide potential end users of surface coatings with valuable information on the quality that can be expected in wood flooring.

Application of Nanotechnology in Wood-Based Products Industry: A Review

Wood-based industry is one of the main drivers of economic growth in Malaysia. Forest being the source of various lignocellulosic materials has many untapped potentials that could be exploited to produce sustainable and biodegradable nanosized material that possesses very interesting features for use in wood-based industry itself or across many different application fields. Wood-based products sector could also utilise various readily available nanomaterials to enhance the performance of existing products or to create new value added products from the forest. This review highlights recent developments in nanotechnology application in the wood-based products industry.

Effect of Urea-Formaldehyde (UF) with Waterborne Emulsion Microcapsules on Properties of Waterborne Acrylic Coatings Based on Coating Process for American Lime

The purpose of this paper is to explore the effect of urea-formaldehyde (UF) with waterborne emulsion microcapsules on the optical, mechanical and aging resistance properties of waterborne coatings from the perspective of coating process. In this paper, the microcapsules were prepared with UF resin as the wall materials and waterborne emulsion as the core materials. Based on the coating process, the optical, mechanical and aging resistance properties of the waterborne acrylic coatings with microcapsules for American lime were tested. The good coating process is three layers of primer, two layers of topcoat, and adding microcapsules into primer. The results showed that the coating process had little effect on the color difference of the paint film with microcapsules, the gloss of the paint film prepared by the good coating process was basically not changed, and the mechanical properties of the paint film were good. At this time, the hardness grade of the paint film was 3H, the adhesion was grade 0, the impact resistance was 110.0 N·cm−2, and the elongation at break was 29.7%. The microcapsules added to the primer had better liquid resistance than those added to the topcoat. The paint film had good stability and aging resistance, and could inhibit the generation of microcracks to a certain extent. The paint film prepared by the good coating process had better comprehensive performance. This work provides a technical reference for self-healing of the waterborne coatings on American lime.

Self-Assembly of Amphiphilic Linear-Dendritic Carbosilane Block Surfactant for Waterborne Polyurethane Coating

The traditional two-component waterborne polyurethane coating system cannot effectively inhibit the undesirable side reaction between polyisocyanate and water during curing hardening. It is difficult to avoid the microbubbles formed by this reaction during the film formation process, which severely degrades the appearance and decreases the performance of the film. Therefore, the addition of an amphiphilic Linear-Dendritic carbosilane Block Surfactant (LDBS) to the hardener can physically separate the polyisocyanate emulsion from water through self-assembly. The bubble-free film thickness (BFFT) of the two-component waterborne polyurethane coating in this study is approximately 1.5-fold greater than commercial waterborne polyurethane coatings in today’s coating industry. Fourier transform infrared spectroscopy (FT-IR) varied the effectiveness of LDBS for inhibition of the undesirable side reaction. The successful application of the waterborne polyurethane coating with LDBS on the 600 km/h high-speed maglev train provides a technical solution for large-scale industrialization of waterborne polyurethane coating and complete replacement of solvent polyurethane coating.

Application of Eco-Friendly Waterborne Polyurethane Composite Coating Incorporated with Nano Cellulose Crystalline and Silver Nano Particles on Wood Antibacterial Board

To endow wood plate with antimicrobial properties, waterborne polyurethane (WPU) coatings incorporated with nano cellulose crystalline (NCC) and silver nanoparticles (AgNPs) were prepared. AgNPs were obtained by the chemical reactions of silver nitrate solution and sodium borohydride solution. The scribe testing results showed that the adhesion of the NCC-WPU composites was improved with the addition of NCC. The adhesion reached its peak when the amount of NCC added was 1%. Scanning electron microscopy (SEM) observation displayed that the NCC dispersed into the WPU without aggregation. NCC was well able to bind WPU and wood cell walls tightly together. Atomic force microscopy (AFM) and ultraviolet-visible (UV-vis) results revealed that WPU/NCC/AgNPs composites were homogeneous. This compatibility was also confirmed by transmission electron microscopy (TEM) analysis. The antibacterial property was improved too. When the adding amount of NCC was 0.5%, and the proportion of silver elements added was 5%, the antibacterial effect was at its best. As a comparison, the antibacterial effect of hybrid colloid without the addition of NCC was far less than that of including NCC. The WPU/NCC/AgNPs composite could be applied as an antibacterial coating in wood materials.