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Mao X, Li C, Zhang X, Chen H, Zhang C, Gou R, He Y. Enhancing corrosion resistance and self-healing of water-borne epoxy coatings using Ti 3C 2Tx-supported tannic acid on UIO-66-NH 2. J Colloid Interface Sci 2025; 678:842-857. [PMID: 39217699 DOI: 10.1016/j.jcis.2024.08.246] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/27/2024] [Revised: 08/28/2024] [Accepted: 08/29/2024] [Indexed: 09/04/2024]
Abstract
In this study, we developed a composite material comprising UIO-66-NH2 encapsulated tannic acid (TA) loaded on Ti3C2Tx to improve the corrosion resistance of water borne epoxy (WEP) coatings. The successful synthesis of the material was determined by FT-IR, XRD, XPS, EDS, TGA, SEM and TEM characterization. Furthermore, ultraviolet (UV)tests were conducted to evaluate the release rate of TA at varying pH levels, revealing a release rate of approximately 95 % at pH 2. Electrochemical impedance spectroscopy (EIS) results over 60 d indicated that the Rc value of TU-T/WEP remained unchanged at 3.934 × 108, demonstrating a two-order magnitude increase compared to those of pure epoxy coatings, attributed to the synergistic active and passive protection of TU-T materials. The self-healing ability of the TU-T/WEP coating was validated through manual scratch experiments. Additionally, the EIS test showed that the Rc value of TU-T/WEP coating increased to 3.5 × 105 after 72 h, representing a two-order magnitude increase over that of the WEP coating alone. This study introduces a novel approach using green tannic acid as a corrosion inhibitor and amino-functionalized Ti3C2Tx with UIO-66-NH2 to enhance corrosion resistance and self-healing aproperties of coatings.
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Affiliation(s)
- Xiaoyu Mao
- College of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu, Sichuan 610500, PR China; State Key Laboratory of Oil & Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu, Sichuan 610500, PR China
| | - Changhua Li
- College of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu, Sichuan 610500, PR China; State Key Laboratory of Oil & Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu, Sichuan 610500, PR China
| | - Xiaofeng Zhang
- China National Petroleum Corporation Greatwall Drilling Company, Celebrity Building, No. 101, Anli Road, Chaoyang District, Beijing, 100101, PR China
| | - Hao Chen
- China National Petroleum Corporation Greatwall Drilling Company, Celebrity Building, No. 101, Anli Road, Chaoyang District, Beijing, 100101, PR China
| | - Chao Zhang
- College of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu, Sichuan 610500, PR China; State Key Laboratory of Oil & Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu, Sichuan 610500, PR China
| | - Rui Gou
- College of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu, Sichuan 610500, PR China; State Key Laboratory of Oil & Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu, Sichuan 610500, PR China
| | - Yi He
- College of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu, Sichuan 610500, PR China; State Key Laboratory of Oil & Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu, Sichuan 610500, PR China; Oil & Gas Field Applied Chemistry Key Laboratory of Sichuan Province, Chengdu, Sichuan 610500, PR China.
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Kumar P, Holmberg K, Soni I, Islam N, Kumar M, Shandilya P, Sillanpää M, Chauhan V. Advancements in ionic liquid-based corrosion inhibitors for sustainable protection strategies: from experimental to computational insights. Adv Colloid Interface Sci 2024; 333:103303. [PMID: 39303355 DOI: 10.1016/j.cis.2024.103303] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/11/2024] [Revised: 09/10/2024] [Accepted: 09/10/2024] [Indexed: 09/22/2024]
Abstract
The global corrosion cost is estimated to be around 2.5 trillion USD, which is more than 3 % of the global GDP. Against this background, large efforts have been made to find effective corrosion inhibitors. Ionic liquids (ILs) are nowadays regarded as reliable functional materials and one of the most promising classes of anticorrosion agents. Not only are they efficient in preventing corrosion of iron and other metals, but they are also relatively inexpensive, need no solvents, and are non-toxic to humans This review addresses both experimental and theoretical investigations conducted to IL-based corrosion inhibitors (CIs). It covers various ILs used, synthesis methods, and their performance in diverse corrosive environments. Electrochemical techniques like EIS and potentiodynamic polarization, along with computational approaches including quantum chemical calculations and DFT, provide valuable insights into corrosion inhibition mechanisms and the interactions between anticorrosion agents-surfaces. The synergistic combination of experimental and theoretical approaches enhances our understanding of corrosion inhibition, enabling the design and optimization of effective and sustainable corrosion protection strategies. This review consolidates the existing knowledge on ionic liquid-based corrosion inhibitors, highlights the key findings from both experimental and theoretical investigations, and points out possible directions for further studies in this area.
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Affiliation(s)
- Pankaj Kumar
- School of Advanced Chemical Sciences, Shoolini University, Solan 173229, India
| | - Krister Holmberg
- Applied Surface Chemistry, Chalmers University of Technology, Gothenburg 41296, Sweden
| | - Isha Soni
- School of Advanced Chemical Sciences, Shoolini University, Solan 173229, India
| | - Nasarul Islam
- Department of Chemistry, Government Degree College, 193502 Bandipora, India
| | - Manish Kumar
- Department of Chemistry and Chemical Sciences, Central University of Himachal Pradesh, Dharamshala, Kangra, HP 176215, India
| | - Pooja Shandilya
- Department of Chemistry, MMEC, Maharishi Markandeshwar (Deemed to be University), Mullana-Ambala, Haryana 133207, India
| | - Mika Sillanpää
- Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences, Saveetha University, Chennai, Tamil Nadu 602105, India; Functional Materials Group, Gulf University for Science and Technology, Mubarak Al-Abdullah, 32093 Kuwait, Kuwait; Centre of Research Impact and Outcome, Chitkara University, Institute of Engineering and Technology, Rajpura 140401, Punjab, India
| | - Vinay Chauhan
- School of Advanced Chemical Sciences, Shoolini University, Solan 173229, India.
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Ali HA, El-Hossiany AA, Abousalem AS, Ismail MA, Fouda AEAS, Ghaith EA. Synthesis of new binary trimethoxyphenylfuran pyrimidinones as proficient and sustainable corrosion inhibitors for carbon steel in acidic medium: experimental, surface morphology analysis, and theoretical studies. BMC Chem 2024; 18:182. [PMID: 39304940 DOI: 10.1186/s13065-024-01280-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/09/2024] [Accepted: 08/27/2024] [Indexed: 09/22/2024] Open
Abstract
In this study, synthesis and assessment of the corrosion inhibition of four new binary heterocyclic pyrimidinones on CS in 1.0 M hydrochloric acid solutions at various temperatures (30-50 °C) were investigated. The synthesized molecules were designed and synthesized through Suzuki coupling reaction, the products were identified as 5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)pyrimidine-2,4,6(1H,3H,5H)-trione (HM-1221), 2-thioxo-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)dihydropyrimidine-4,6(1H,5H)-dione (HM-1222), 1,3-diethyl-2-thioxo-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)dihydropyrimidine-4,6(1H,5H)-dione (HM-1223) and 1,3-dimethyl-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)pyrimidine-2,4,6(1H,3H,5H)-trione (HM-1224). The experiments include weight loss measurements (WL), electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP). From the measurements, it can be shown that the inhibition efficiency (η) of these organic derivatives increases with increasing the doses of inhibitors. The highest η recorded from EIS technique were 89.3%, 90.0%, 92.9% and 89.7% at a concentration of 11 × 10-6 M and 298 K for HM-1221, HM-1222, HM-1223, and HM-1224, respectively. The adsorption of the considered derivatives fit to the Langmuir adsorption isotherm. Since the ΔGoads values were found to be between - 20.1 and - 26.1 kJ mol-1, the analyzed isotherm plots demonstrated that the adsorption process for these derivatives on CS surface is a mixed-type inhibitors. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscope (AFM) and Fourier- transform infrared spectroscopy (FTIR) were utilized to study the surface morphology, whereby, quantum chemical analysis can support the mechanism of inhibition. DFT data and experimental findings were found in consistent agreement.
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Affiliation(s)
- Hajar A Ali
- Chemistry Department, Faculty of Science, Mansoura University, Mansoura, 35516, Egypt
| | - Ahmed A El-Hossiany
- Chemistry Department, Faculty of Science, Mansoura University, Mansoura, 35516, Egypt
- Delta for Fertilizers and Chemical Industries, Talkha, Egypt
| | | | - Mohamed A Ismail
- Chemistry Department, Faculty of Science, Mansoura University, Mansoura, 35516, Egypt
| | - Abd El-Aziz S Fouda
- Chemistry Department, Faculty of Science, Mansoura University, Mansoura, 35516, Egypt.
| | - Eslam A Ghaith
- Chemistry Department, Faculty of Science, Mansoura University, Mansoura, 35516, Egypt.
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Luo X, Zhen D, Deng Q, Guo M, Mao H, Dai H, Xie ZH, Zhong J, Liu Y. Corrosion inhibition activity of a natural polysaccharide from Dysosma versipellis using tailor-made deep eutectic solvents. Int J Biol Macromol 2024; 268:129220. [PMID: 38191116 DOI: 10.1016/j.ijbiomac.2024.129220] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/21/2023] [Revised: 12/21/2023] [Accepted: 01/02/2024] [Indexed: 01/10/2024]
Abstract
In this work, a total of 18 types of choline chloride, betaine, and L-proline-based deep eutectic solvents (DESs) were synthesized to determine the extraction yield of a natural polysaccharide (PSA) from Dysosma versipellis using an ultrasound-assisted extraction method. Results indicate that the choline-oxalic acid-based DES has the best extraction yield for PSA due to the proper physical-chemical properties between PSA and DES. To evaluate the optimal extraction conditions, a response surface methodology was carried out. Under the optimal conditions, the extraction yield of PSA reaches 10.37 % (± 0.03 %), higher than the conventional extraction methods. Findings from FT-IR and NMR suggest that the extracted PSA belongs to a neutral polysaccharide with (1 → 6)-linked α-d-glucopyranose in the main chain. Interestingly, results from various electrochemical measurements show the extracted PSA exhibits excellent corrosion inhibition performance for mild steel (MS) in a 0.5 M HCl solution, with 90.8 % of maximum corrosion inhibition efficiency at 210 mg L-1. SEM and XPS measurements reveal the formation of a protective layer on the MS surface. The adsorption behaviour of extracted PSA well obeys the Langmuir adsorption isotherm containing the chemisorption and physisorption. Additionally, theoretical calculations validate the experimental findings.
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Affiliation(s)
- Xiaohu Luo
- Engineering Research Center of Loss Efficacy and Anticorrosion of Materials of Guizhou, School of Chemistry and Chemical Engineering, Qiannan Normal University for Nationalities, Duyan 558000, PR China; State Key Laboratory for Chemo/Biosensing and Chemometrics, College of Chemistry and Chemical Engineering, Hunan University, Changsha 410082, PR China
| | - Deshuai Zhen
- Engineering Research Center of Loss Efficacy and Anticorrosion of Materials of Guizhou, School of Chemistry and Chemical Engineering, Qiannan Normal University for Nationalities, Duyan 558000, PR China; School of Public Health, Hengyang Medical School, University of South China, Hengyang 421001, PR China; State Key Laboratory for Chemo/Biosensing and Chemometrics, College of Chemistry and Chemical Engineering, Hunan University, Changsha 410082, PR China
| | - Qiuhui Deng
- School of Public Health, Hengyang Medical School, University of South China, Hengyang 421001, PR China
| | - Meng Guo
- Engineering Research Center of Loss Efficacy and Anticorrosion of Materials of Guizhou, School of Chemistry and Chemical Engineering, Qiannan Normal University for Nationalities, Duyan 558000, PR China
| | - Haili Mao
- School of Public Health, Hengyang Medical School, University of South China, Hengyang 421001, PR China
| | - Homg Dai
- Engineering Research Center of Loss Efficacy and Anticorrosion of Materials of Guizhou, School of Chemistry and Chemical Engineering, Qiannan Normal University for Nationalities, Duyan 558000, PR China.
| | - Zhi-Hui Xie
- Chemical Synthesis and Pollution Control Key Laboratory of Sichuan Province, College of Chemistry and Chemical Engineering, China West Normal University, Nanchong 637002, PR China.
| | - Junbo Zhong
- Key Laboratory of Green Chemistry of Sichuan Institutes of Higher Education, Sichuan University of Science & Engineering, Zigong 637002, PR China
| | - Yali Liu
- State Key Laboratory for Chemo/Biosensing and Chemometrics, College of Chemistry and Chemical Engineering, Hunan University, Changsha 410082, PR China.
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Knisz J, Eckert R, Gieg LM, Koerdt A, Lee JS, Silva ER, Skovhus TL, An Stepec BA, Wade SA. Microbiologically influenced corrosion-more than just microorganisms. FEMS Microbiol Rev 2023; 47:fuad041. [PMID: 37437902 PMCID: PMC10479746 DOI: 10.1093/femsre/fuad041] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/24/2023] [Revised: 06/29/2023] [Accepted: 07/11/2023] [Indexed: 07/14/2023] Open
Abstract
Microbiologically influenced corrosion (MIC) is a phenomenon of increasing concern that affects various materials and sectors of society. MIC describes the effects, often negative, that a material can experience due to the presence of microorganisms. Unfortunately, although several research groups and industrial actors worldwide have already addressed MIC, discussions are fragmented, while information sharing and willingness to reach out to other disciplines are limited. A truly interdisciplinary approach, which would be logical for this material/biology/chemistry-related challenge, is rarely taken. In this review, we highlight critical non-biological aspects of MIC that can sometimes be overlooked by microbiologists working on MIC but are highly relevant for an overall understanding of this phenomenon. Here, we identify gaps, methods, and approaches to help solve MIC-related challenges, with an emphasis on the MIC of metals. We also discuss the application of existing tools and approaches for managing MIC and propose ideas to promote an improved understanding of MIC. Furthermore, we highlight areas where the insights and expertise of microbiologists are needed to help progress this field.
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Affiliation(s)
- J Knisz
- Department of Water Supply and Sewerage, Faculty of Water Sciences, University of Public Service, 6500, Baja, Hungary
| | - R Eckert
- Microbial Corrosion Consulting, LLC, Commerce Township, 48382, MI, USA
| | - L M Gieg
- Petroleum Microbiology Research Group, Department of Biological Sciences, University of Calgary, 2500 University Drive NW, Calgary, Alberta T2N 1N4, Canada
| | - A Koerdt
- Federal Institute for Materials Research and Testing (BAM), 12205, Berlin, Germany
| | - J S Lee
- Naval Research Laboratory, Ocean Sciences Division, Stennis Space Center, 39529, MS, USA
| | - E R Silva
- BioISI—Biosystems and Integrative Sciences Institute, Faculty of Sciences, University of Lisboa, Campo Grande, C8 bdg, 1749-016, Lisboa, Portugal
- CERENA - Centre for Natural Resources and the Environment, Instituto Superior Técnico, University of Lisbon, Av. Rovisco Pais, 1, 1049-001, Lisboa, Portugal
| | - T L Skovhus
- Research Center for Built Environment, Energy, Water and Climate, VIA, University College, 8700, Horsens, Denmark
| | - B A An Stepec
- Department of Energy and Technology, NORCE Norwegian Research Centre AS, Nygårdsgaten 112, 5008 Bergen, Norway
| | - S A Wade
- Bioengineering Research Group, Swinburne University of Technology, 3122, Melbourne, Australia
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