Analysis of Iron Oxide Reduction Kinetics in the Nanometric Scale Using Hydrogen

Study of the Kinetics of Reduction of IrO2 on TiO2 (Anatase) by Temperature-Programmed Reduction

The interaction between IrO2 and TiO2 (anatase) in non-isothermal reduction conditions has been studied by the temperature programmed reduction technique. IrO2 clusters are of sizes between 0.5 and 0.9 nm as determined from High Resolution Transmission Electron Microscopy (HRTEM). Largely, two main regions for reduction were found and modeled at ca. 100 and 230 °C. The first region is attributed to the partial reduction of IrO2 clusters, while the second one is due to reduction of the formed crystalline (rutile IrO2), during TPR, to Ir metal. Two methods for calculating kinetic parameters were tested. First, by applying different ramping rates on a 3.5 wt.% IrO2/TiO2 using Kissinger’s method. The apparent activation energy values for the first and second reduction regions were found to be ca. 35 and 100 kJ/mol, respectively. The second method was based on fitting different kinetic models for the experimental results in order to extract qualitative information on the nature of interaction during the reduction process. It was found that the first reduction is largely due to the amount of IrO2 (reactant concentration) while the second one involved phase boundary effect as well as nucleation.

Carbon-coated iron nanopowder as a sintering aid for water-atomized iron powder

The paper examines the influence of carbon coating on iron nanopowder used as a sintering aid for water-atomized iron powder. Iron nanopowder without such a coating was used as a reference sintering aid to isolate the influence of the carbon coating. Both nanopowder variants were characterised using XPS and HRTEM. The results showed a core–shell structure for both variants. The iron nanopowder is covered by a 3–4 nm thick iron oxide layer, while the carbon-coated iron nanopowder is encapsulated with several nanometric carbon layers. Thermogravimetry conducted in a pure hydrogen environment shows a multipeak behaviour for the carbon-coated iron nanopowder, while a single peak behaviour is observed for the iron nanopowder. Two types of micro/nanobimodal powders were obtained by mixing the nanopowder with water-atomized iron powder. Improved linear shrinkage was observed during sintering when the carbon-coated iron nanopowder was added. This can be explained by the reduction in surface diffusion in the nanopowder caused by the carbon coating, which allows the nanopowder to sinter at higher temperatures and improves densification. Carbon and oxygen analysis, density measurements, optical microscopy and JMatPro calculations were also performed.

A Review on the Kinetics of Iron Ore Reduction by Hydrogen

A clean energy revolution is occurring across the world. As iron and steelmaking have a tremendous impact on the amount of CO₂ emissions, there is an increasing attraction towards improving the green footprint of iron and steel production. Among reducing agents, hydrogen has shown a great potential to be replaced with fossil fuels and to decarbonize the steelmaking processes. Although hydrogen is in great supply on earth, extracting pure H₂ from its compound is costly. Therefore, it is crucial to calculate the partial pressure of H₂ with the aid of reduction reaction kinetics to limit the costs. This review summarizes the studies of critical parameters to determine the kinetics of reduction. The variables considered were temperature, iron ore type (magnetite, hematite, goethite), H₂/CO ratio, porosity, flow rate, the concentration of diluent (He, Ar, N₂), gas utility, annealing before reduction, and pressure. In fact, increasing temperature, H₂/CO ratio, hydrogen flow rate and hematite percentage in feed leads to a higher reduction rate. In addition, the controlling kinetics models and the impact of the mentioned parameters on them investigated and compared, concluding chemical reaction at the interfaces and diffusion of hydrogen through the iron oxide particle are the most common kinetics controlling models.

Some Aspects of the Thermochemical Route for the Valorization of Plastic Wastes, Part I: Reduction of Iron Oxides by Polyvinyl Chloride (PVC)

The mass production of synthetic plastics began in the last century and today they have become one of the most abundant man-made materials. The disposal or the beneficiation of end-of-life plastics represent a great challenge for society especially in the case of polyvinyl chloride (PVC). This study is focused on the use of PVC waste as a useful agent for the direct reduction of hematite (Fe₂O₃) after a thermal treatment at 300 °C for removing the chlorine contained in PVC. Thermal reduction tests were conducted from 600 °C to 1100 °C with (Fe₂O₃ + PVC + clay) pellet mixtures in which clay was used as plasticizing and binder agent of the pellets. The starting samples and treatment residues were analyzed by scanning electron microscopy through energy dispersive spectroscopy (SEM-EDS) and X-ray diffraction (XRD) to monitor the chemical behavior and reactivity of the pellet constituents during their thermal treatment. The stepwise reduction of hematite up to metallic iron was achieved at temperatures approaching 1000 °C, confirming the capability of using PVC waste for the direct reduction of iron oxides.

Characterization of Multiphase Oxide Layer Formation on Micro and Nanoscale Iron Particles

The article presents a detailed study and characterization of the oxide layers on the surface of iron particles of various sizes. Ten iron samples with a size range from a few nm to 50 µm were studied in detail using SEM, TEM, XRD, and TGA analysis. The composition of the multiphase oxide layers on the powder surface was investigated. The main components of the oxide layer were FeO, Fe3O4, and Fe2O3. By the obtained data, a model for the calculation of a multiphase oxide layer thickness on the surface of iron particles was proposed. The proposed model was validated and can be used for the characterization and certification of micro– and nanoscale iron particles.