On the Sensitivity of the Ni-rich Layered Cathode Materials for Li-ion Batteries to the Different Calcination Conditions

Cobalt-free cathode material LiNi0.9Mn0.05Mg0.05O2 with high cycle stability synthesized via the homogeneous co-precipitation method

Lithium-ion batteries (LIBs) possess advantages such as high energy density and excellent cycle performance, making them widely utilized in various energy storage devices. However, common cathode materials often contain Co, which is both scarce and expensive. Consequently, the research and development of cobalt-free LIBs has become increasingly significant. In this study, the cathode material LiNi0.9Mn0.05Mg0.05O2 (NMM955) was synthesized using a homogeneous co-precipitation method, and its electrochemical properties were investigated through structural characterization and electrochemical testing. The results showed that NMM955 exhibited high electrochemical performance when the calcination temperature was 750 °C and the calcination time was 20 h. At 0.1C, the initial specific discharge capacity was 189.54 mA h g-1, and the capacity retention rate after 50 cycles was 98.21%. At 1C, the initial specific discharge capacity was 150.32 mA h g-1, and the capacity retention rate after 100 cycles was 97.01%, demonstrating that NMM955 offered a feasible strategy for developing highly stable, cobalt-free ternary cathode materials.

Functional Composite Dual-Phase In Situ Self-Reconstruction Design for High-Energy-Density Li-Rich Cathodes

The unique anionic redox mechanism provides, high-capacity, irreversible oxygen release and voltage/capacity degradation to Li-rich cathode materials (LRO, Li1.2Mn0.54Co0.13Ni0.13O2). In this study, an integrated stabilized carbon-rock salt/spinel composite heterostructured layers (C@spinel/MO) is constructed by in situ self-reconstruction, and the generation mechanism of the in situ reconstructed surface is elucidated. The formation of atomic-level connections between the surface-protected phase and bulk-layered phase contributes to electrochemical performance. The best-performing sample shows a high increase (63%) of capacity retention compared to that of the pristine sample after 100 cycles at 1C, with an 86.7% reduction in surface oxygen release shown by differential electrochemical mass spectrometry. Soft X-ray results show that Co3+ and Mn4+ are mainly reduce in the carbothermal reduction reaction and participate in the formation of the spinel/MO rock-salt phase. The results of oxygen release characterized by Differential electrochemical mass spectrometry (DEMS) strongly prove the effectiveness of surface reconstruction.

Mechanochemical upcycling of spent LiCoO2 to new LiNi0.80Co0.15Al0.05O2 battery: An atom economy strategy

The use of strong acids and low atom efficiency in conventional hydrometallurgical recycling of spent lithium-ion batteries (LIBs) results in significant secondary wastes and CO2 emissions. Herein, we utilize the waste metal current collectors in spent LIBs to promote atom economy and reduce chemicals consumption in a conversion process of spent Li1-xCoO2 (LCO) → new LiNi0.80Co0.15Al0.05O2 (NCA) cathode. Mechanochemical activation is employed to achieve moderate valence reduction of transition metal oxides (Co3+→Co2+,3+) and efficient oxidation of current collector fragments (Al0→Al3+, Cu0→Cu1+,2+), and then due to stored internal energy from ball-milling, the leaching rates of Li, Co, Al, and Cu in the ≤4 mm crushed products uniformly approach 100% with just weak acetic acid. Instead of corrosive precipitation reagents, larger Al fragments (≥4 mm) are used to control the oxidation/reduction potential (ORP) in the aqueous leachate and induce the targeted removal of impurity ions (Cu, Fe). After the upcycling of NCA precursor solution to NCA cathode powders, we demonstrate excellent electrochemical performance of the regenerated NCA cathode and improved environmental impact. Through life cycle assessments, the profit margin of this green upcycling path reaches about 18%, while reducing greenhouse gas emissions by 45%.

High-Temperature Thermal Reactivity and Interface Evolution of the NMC-LATP-Carbon Composite Cathode

Temperature-assisted densification methods are typically used in oxide-based solid-state batteries to suppress resistive interfaces. However, chemical reactivity among the different cathode components (which include a catholyte, the conducting additive, and the electroactive material) still represents a major challenge and processing parameters need thus to be carefully selected. In this study, we evaluate the impact of temperature and heating atmosphere in the LiNi_0.6Mn_0.2Co_0.2O₂ (NMC), Li_1+xAl_xTi_2-xP₃O₁₂ (LATP), and Ketjenblack (KB) system. A rationale of the chemical reactions between components is proposed from the combination of bulk and surface techniques and overall involves a cation redistribution in the NMC cathode material that is accompanied by the loss of lithium and oxygen from the lattice enhanced by LATP and KB, which act as lithium and oxygen sinks. The final result is the formation of several degradation products, starting at the surface, that lead to a rapid capacity decay above 400 °C. Both the reaction mechanism and threshold temperature depend on the heating atmosphere, with the air atmosphere being more favorable compared to oxygen or any other inert gases.

Impact of Synthesis Chelation on the Crystallography and Capacity of Li-Rich Li1.2Ni0.13Mn0.54Fe0.13O2 Cathode Particles

The quest for removal of cobalt from battery materials has intensified in the face of intensifying demand for batteries. Cobalt-free lithium-rich Li_1.2Ni_0.13Mn_0.54Fe_0.13O₂ (LNMFO) is synthesized under variation of chelating agent ratio and pH using the sol-gel method. Systematic search of the chelation and pH space found that the extractable capacity of the synthesized LNMFO is most clearly correlated to the ratio of chelating agent to transition metal oxide; a ratio of transition metal to citric acid of 2:1 achieves greater capacity at the expense of relative capacity retention. Charge-discharge cycling, dQ/dV analysis, XRD, and Raman at different charging potentials are used to quantify the different degrees of activation of the Li₂MnO₃ phase in the LNMFO powders synthesized under different chelation ratios. SEM and HRTEM analysis are employed to understand the effect of particle size and crystallography on the activation of Li₂MnO₃ phase in the composite particles. An unprecedented use of the marching cube algorithm to evaluate atomic scale tortuosity of crystallographic planes in HRTEM revealed that subtle undulations in the planes in addition to stacking faults correlate to the extracted capacity and stability of the various LNMFO synthesized.

Reactivity at the Electrode-Electrolyte Interfaces in Li-Ion and Gel Electrolyte Lithium Batteries for LiNi0.6Mn0.2Co0.2O2 with Different Particle Sizes

The layered oxide LiNi_0.6Mn_0.2Co_0.2O₂ is a very attractive positive electrode material, as shown by the good reversible capacity, chemical stability, and cyclability upon long-range cycling in Li-ion batteries and, hopefully, in the near future, in all-solid-state batteries. Three samples with variable primary particle sizes of 240 nm, 810 nm, and 2.1 μm on average and very similar structures close to the ideal 2D layered structure (less than 2% Ni²⁺ ions in Li⁺ sites) were obtained by coprecipitation followed by a solid-state reaction at high temperatures. The electrochemical performances of the materials were evaluated in a conventional organic liquid electrolyte in Li-ion batteries and in a gel electrolyte in all-solid-state batteries. The positive electrode/electrolyte interface was analyzed by X-ray photoelectron spectroscopy to determine its composition and the extent of degradation of the lithium salt and the carbonate solvents after cycling, taking into account the changes in particle size of the positive electrode material and the nature of the electrolyte.

Identifying surface degradation, mechanical failure, and thermal instability phenomena of high energy density Ni-rich NCM cathode materials for lithium-ion batteries: a review

Among the existing commercial cathodes, Ni-rich NCM are the most promising candidates for next-generation LIBs because of their high energy density, relatively good rate capability, and reasonable cycling performance. However, the surface degradation, mechanical failure and thermal instability of these materials are the major causes of cell performance decay and rapid capacity fading. This is a huge challenge to commercializing these materials widely for use in LIBs. In particular, the thermal instability of Ni-rich NCM cathode active materials is the main issue of LIBs safety hazards. Hence, this review will recapitulate the current progress in this research direction by including widely recognized research outputs and recent findings. Moreover, with an extensive collection of detailed mechanisms on atomic, molecular and micrometer scales, this review work can complement the previous failure, degradation and thermal instability studies of Ni-rich NMC. Finally, this review will summarize recent research focus and recommend future research directions for nickel-rich NCM cathodes.

A Fast Approach to Obtain Layered Transition-Metal Cathode Material for Rechargeable Batteries

Li-ion batteries as a support for future transportation have the advantages of high storage capacity, a long life cycle, and the fact that they are less dangerous than current battery materials. Li-ion battery components, especially the cathode, are the intercalation places for lithium, which plays an important role in battery performance. This study aims to obtain the LiNixMnyCozO2 (NMC) cathode material using a simple flash coprecipitation method. As precipitation agents and pH regulators, oxalic acid and ammonia are widely available and inexpensive. The composition of the NMC mole ratio was varied, with values of 333, 424, 442, 523, 532, 622, and 811. As a comprehensive study of NMC, lithium transition-metal oxide (LMO, LCO, and LNO) is also provided. The crystal structure, functional groups, morphology, elemental composition and material behavior of the particles were all investigated during the heating process. The galvanostatic charge–discharge analysis was tested with cylindrical cells and using mesocarbon microbeads/graphite as the anode. Cells were tested at 2.7–4.25 V at 0.5 C. Based on the analysis results, NMC with a mole ratio of 622 showed the best characteristicd and electrochemical performance. After 100 cycles, the discharged capacity reaches 153.60 mAh/g with 70.9% capacity retention.

Ni-Rich Layered Oxide with Preferred Orientation (110) Plane as a Stable Cathode Material for High-Energy Lithium-Ion Batteries

The cathode, a crucial constituent part of Li-ion batteries, determines the output voltage and integral energy density of batteries to a great extent. Among them, Ni-rich LiNi_xCo_yMn_zO₂ (x + y + z = 1, x ≥ 0.6) layered transition metal oxides possess a higher capacity and lower cost as compared to LiCoO₂, which have stimulated widespread interests. However, the wide application of Ni-rich cathodes is seriously hampered by their poor diffusion dynamics and severe voltage drops. To moderate these problems, a nanobrick Ni-rich layered LiNi_0.6Co_0.2Mn_0.2O₂ cathode with a preferred orientation (110) facet was designed and successfully synthesized via a modified co-precipitation route. The galvanostatic intermittent titration technique (GITT) and electrochemical impedance spectroscopy (EIS) analysis of LiNi_0.6Co_0.2Mn_0.2O₂ reveal its superior kinetic performance endowing outstanding rate performance and long-term cycle stability, especially the voltage drop being as small as 67.7 mV at a current density of 0.5 C for 200 cycles. Due to its unique architecture, dramatically shortened ion/electron diffusion distance, and more unimpeded Li-ion transmission pathways, the current nanostructured LiNi_0.6Co_0.2Mn_0.2O₂ cathode enhances the Li-ion diffusion dynamics and suppresses the voltage drop, thus resulting in superior electrochemical performance.