Towards Ultimate High-Power Scaling: Coherent Beam Combining of Fiber Lasers

Influence of the laser-plume interaction on the beam profile during deep-penetration welding with coherent beam shaping

A high-power laser beam profiling system was set up to investigate the influence of the interaction between the laser beam and the process emissions during welding with a shaped beam profile. A positional instability of the beam on the workpiece in the order of magnitude of tens of µm and noticeable distortions of the beam shape were observed when no cross jet was used. Both perturbations were reduced when a cross jet was applied to remove the process emissions from the beam path and minimized when the cross jet was positioned closest to the workpiece.

Robust laser phase noise measurement by integration heterodyne for coherent beam combining applications

Phase noise characteristics are critical for coherent beam combination engineering. Heterodyne with integration method for phase noise measurement has been studied numerically and experimentally, which reveals that the method is not only simple to implement with the least equipment but also capable of phase retrieval using under-sampling data. The integration method is compared with the traditional low-pass filter (LPF) method from both numerical and experimental perspectives. By introducing an evaluation criterion of measurement accuracy, the errors of the integration method are 0.44% and 0.08% for white noise and pink noise cases, respectively, which are smaller than that achieved by LPF one (1.52% and 0.25%). The errors of the integration method are below 1.4% when under-sampling data has been employed, which means that large consumption of data processing can be avoided, and the method is robust. Phase noise measurements in quiet laboratory and disturbed conditions are implemented, and the error between the results of the sampling rate of 250 MHz and 31.25 MHz is less than 0.08%, which is consistent with the simulation and demonstrates the excellent performance of the integration method.

Coherent beam combining of optical vortices

We experimentally demonstrate the power scaling of optical vortices using the coherent beam combining technique, encompassing topological charges ranging from ℓ = 1 to ℓ = 5 realized on the basis of a Yb-doped fiber short-pulsed laser system. The combining efficiency varies from 83.2 to 96.9% depending on the topological charge and beam pattern quality generated by the spatial light modulators. This work is a proof of concept for using a coherent beam combining technique to surpass the physical power/energy limitation of any single source of optical vortices, regardless of the generation methods employed. These results open a pathway to power scaling of optical vortices with diverse applications in science and industry by utilizing advances in light-matter interactions.

Bessel-Gauss coherently combined beams

The application of a conical wavefront in the near field of the tiled aperture coherent beam combination (CBC) produces a segmented, similar to Bessel-Gauss irradiance pattern (BG-CBC), in the far field. The properties of such a structured optical field were numerically investigated. In contrast to that for the classical CBC, the power diffracted beyond the 'zero' BG-CBC diffraction order is more smoothly and homogenously distributed, not evidencing sharp maxima and dark regions typical for CBC. The novelty of the BG-CBC with segmented conical wavefront is a simple way of caustics elongation and redistribution of power density for the same CBC architecture.

Near-infrared spectroscopy of low-transmittance samples by a high-power time-stretch spectrometer using an arrayed waveguide grating (AWG)

Although time-stretch spectroscopy is an emerging ultrafast spectroscopic technique, the applications in industrial fields have been limited due to the low output power caused by undesirable nonlinear effects occurred in a long optical fiber used for pulse chirping. Here, we developed a high-power time-stretch near infrared (NIR) spectrometer utilizing arrayed waveguide gratings (AWGs). The combination of AWGs and short optical fibers allowed large amounts of chromatic dispersion to be applied to broadband supercontinuum pulses without the power limitation imposed by employing the long optical fiber. With the proposed configuration, we achieved chirped pulses with the output power of 60 mW in the 900-1300 nm wavelength region, which is about 10 times higher than conventional time-stretch spectrometers using long optical fibers. With the developed spectrometer, the NIR absorption spectra of a standard material and liquid samples were observed with high accuracy and precision within sub-millisecond measurement time even with four orders of magnitude optical attenuation by a neutral density filter. We also confirmed the quantitative spectral analysis capability of the developed spectrometer for highly scattering samples of an oil emulsion. The qualitative comparison of the measurement precision between the developed spectrometer and the previous time-stretch spectrometer was also conducted.

Active coherent beam combining and beam steering using a spatial mode multiplexer

Coherent beam combination is one promising way to overcome the power limit of one single laser. In this paper, we use a Multi-Plane Light Converter to combine coherently 12 fibers at 1.03 µm with a phase locking setup. The overall loss measurement gives a combination efficiency in the fundamental Hermite-Gaussian mode as high as 70%. We demonstrate for the first time the beam steering capability of the system.

Simple approach for spectral beam combination of narrowband laser sources for spectroscopic applications

Spectral beam combination of multiple single mode laser sources employing narrowband spectral filters which are arranged on the perimeter of regular polygons is demonstrated. With this simple geometric design, co-alignment and co-propagation of the individual laser beams can be reasonably achieved. Spectroscopic applicability is displayed by spatial filtering, mode-matching, and subsequent coupling of the combined beams into a 76 m astigmatic mirror multipass cell.

Optical coherent combining of high-power optical amplifiers for free-space optical communications

Highly efficient coherent beam combining (CBC) of two very-high-power optical amplifiers (VHPOA) with applications to long-range FSO communications such as ground-to-space feeder links is presented. The CBC setup is designed to minimize the telecom signal degradation, with a polarization beam splitter used to minimize the power fluctuations and to control the output polarization state of the beam. The system delivers 80 W output power and is proven to be compatible with 25 Gb/s telecom signals with a less than 1 dB power penalty.

Newton ring interferometry application for 2D lens array alignment with micrometer accuracy

The dense packing of two-dimensional (2D) lens arrays with high tilt and decentration accuracies is a technological challenge in coherent beam combining, as the collimator lens parameters and 2D lens array alignment must satisfy stringent requirements. A method for 2D lens array alignment based on Newton ring interferometry (NRI) is proposed. The analytical model and the algorithm presented in this study enabled the estimation of alignment sensitivity. An optical setup for alignment tests using NRI was developed and experimentally verified, and micrometer sensitivity was demonstrated. Analytical and experimental results showed that micrometer accuracy was achieved. Its limitations and prospects for improvement are also discussed.

System design for coherent combined massive fiber laser array based on cascaded internal phase control

Coherent beam combining (CBC) of a fiber laser can scale the output power while maintaining high beam quality. However, phase detection and control remain a challenge for a high-power CBC system with a massive laser array. This paper provides a novel, to the best of our knowledge, cascaded phase-control technique based on internal phase detection and control, called the cascaded internal phase-control technique. The principle of the technique was introduced in detail, and the numerical simulations were carried out based on the stochastic parallel gradient descent (SPGD) algorithm. The results indicated that the cascaded internal phase-control technique was compatible with the massive laser array. Compared with the traditional CBC based on the SPGD algorithm, the control bandwidth could be improved effectively about seven times (120 steps) than the traditional SPGD algorithm (830 steps). Furthermore, the average root mean square of residual phase error was decreased to 0.03 rad (∼λ/209) with a laser array of 259 channels (7∗37), which was 0.36 rad (∼λ/17) in the traditional SPGD algorithm. In addition, the element expanding capacity was analyzed. Since there is no large-aperture optical device in the phase-detection system, this technique has the advantage of freely designing the caliber of the laser emitting system. This paper could offer a reference for the high-power massive laser array system design and phase control.

Improvements in the Microstructure and Mechanical Properties of Aluminium Alloys Using Ultrasonic-Assisted Laser Welding

Welding high-strength aluminium alloys is generally a delicate operation due to the degradation of mechanical properties in the thermally affected zone (TAZ) and the presence of porosities in the molten metal. Furthermore, aluminium alloys contain compounds that solidify before the rest of the base alloy, therefore acting as stress concentration points that lead to the phenomenon of hot cracking. This paper investigates the process of applying ultrasonic vibrations to the molten pool aluminium alloy AA6082 to improve both its microstructure and mechanical properties. We analysed conventional and ultrasonic-assisted laser welding processes to assess the sonication effect in the ultrasonic band 20–40 kHz. Destructive and nondestructive tests were used to compare ultrasonically processed samples to baseline samples. We achieved a 26% increase in the tensile and weld yield strengths of laser welds in the aluminium plates via the power ultrasonic irradiation of the welds under optimum ultrasonic variable values during welding. It is estimated that the ultrasound intensity in the weld melt, using a maximum power of 160 W from a pair of 28 kHz transducers, was 35.5 W/cm2 as a spatial average and 142 W/cm2 at the antinodes. Cavitation activity was significant and sometimes a main contributor to the achieved improvements in weld quality.

Special Issue “Specialty Optical Fibers, Fiber Lasers and Their Applications”

The unique properties of optical fibers enable the realization of the state-of-the-art fiber lasers, which surpass other laser sources in many characteristics and act themselves as an exceptional platform for harnessing emerging technologies [...]

High peak/average power picosecond pulsed MOPA system with tapered large mode area double-clad Yb-doped fiber

In this paper, a high peak/average power picosecond pulsed master‑oscillator power‑amplifier (MOPA) system utilizing tapered large mode area double-clad fiber (T-DCF) is presented. In a high average power regime, we report a pulsed MOPA laser system with average power up to 613 W at 20 MHz repetition rate with 50 ps pulse duration (613 kW of peak power and 30.6 μJ pulse energy). In high peak power regime, over 3MW of peak power pulses (at seed source bandwidth) at 1 MHz repetition rate (310 μJ pulse energy and 310 W average) was demonstrated. The outstanding properties of T-DCF for amplification of laser signals to high power/energy levels with maintaining the excellent beam quality open a new horizon for advanced laser material processing.