Influence of Ethylene Oxide Content in Nonionic Surfactant to the Hydrolysis of Reactive Dye in Silicone Non-Aqueous Dyeing System

A short-time, low-dosage chemicals dyeing of polyester/cotton blended fabric with benzothiazole dyes in water-less, salt-free dyeing system

Non-aqueous media dyeing technology has highly innovative as it reduces pollution without increasing cost in polyester/cotton blended fabric dyeing. However, disperse dyes can stain in cotton component of the polyester/cotton blended fabric during dyeing process, resulting poor quality of dyed products. In this study, a groundbreaking comprehensive investigation was conducted on the dyeing behavior of C.I. Disperse Red 177 and C.I. Disperse Red 145 in non-aqueous media. The results revealed that the dyes' uptake rates on polyester components in non-aqueous medium were comparable to those in traditional water dyeing baths. Conversely, the staining rate of disperse dye on cotton fiber surface was relatively high. Interestingly, the migration of dyes from polyester surface to cotton surface after dyeing had minimal impact on staining. Thermodynamic analysis in non-aqueous media showed that the Gibbs free energy of C.I. Disperse Red 145 adsorption on cotton was higher than that of C.I. Disperse Red 177. Computational chemistry simulations showed that the terminal group of C.I. Disperse Red 177 (N-acetoxyethyl) led to stronger electrostatic interaction with cotton compared to C.I. Disperse Red 145. Therefore, disperse dyes with N-ethyl end groups have a weak interaction with the cotton and stain less on the cotton fiber surface.

Potential Environmental Contaminants: Exploring Hydrolyzed Dyes in Household Washing Sources and Electrochemical Degradation

Reactive dyes are often released into the environment during the washing process due to their susceptibility to hydrolysis. The hydrolysis experiment of a pure reactive dye, red 195 (RR 195), and the washing experiment of RR 195-colored fabrics (CFSCs) were carried out successively to explore the sources of hydrolyzed dyes in the washing microenvironment. Reversed-phase high-performance liquid chromatography (RP-HPLC) was used for the analysis of hydrolysis intermediates and final products of reactive red 195. The experimental results indicated that the structure of the dye washing shed is consistent with the final hydrolysate of reactive red 195, which is the main colored contaminant in washing wastewater. To eliminate the hydrolyzed dyes from the source, an electrochemical degradation device was designed. The degradation parameters, including voltage, electrolyte concentration, and dye shedding concentration are discussed in the electrochemical degradation experiment. The electrochemical degradation device was also successfully implemented and verified in a home washing machine.

Experimental Design and Optimization of Decolourization of Reactive Black-5 Dye Using Cloud Point Extraction

A two-phase separation method called cloud point extraction (CPE) does not use hazardous or flammable organic solvents. The efficient removal of the dye Reactive Black-5 (RB-5) from an aqueous solution using Triton X-114, a nonionic surfactant, is described in this study. Three-level factorial design and response-surface methods were used to quantify the impact of process variables on the CPE process, such as operating temperature and surfactant concentration. Investigations were conducted into how these process variables affected the ratio between the phase volumes, the concentration of dye in the surfactant-rich phase, and the residual amounts of dye in the diluted phase. As a result, ANOVA was used to create and validate mathematical models. The findings demonstrated that the correlation coefficients (R2) exceeded 0.98. The acquired findings showed that the suggested extraction process is efficient, and the proposed CPE approach removes 98% of the RB-5 dye under optimal conditions.

A Feasible Method Applied to One-Bath Process of Wool/Acrylic Blended Fabrics with Novel Heterocyclic Reactive Dyes and Application Properties of Dyed Textiles

Reactive dyes containing cationic groups have great potentiality as novel dyes, which can be applicable to one-bath dyeing of wool/acrylic blended fabrics. In this work, four novel heterocyclic reactive dyes containing cationic groups were designed by using m-aminophenyltrimethylammonium salt or N-(2-aminoethyl) pyridinium chloride salt as cationic groups, N, N-diethyl-1,3-benzenediamine as a coupling component, 2-amino-6-methoxybenzothiazole, 2-aminobenzothiazole or 3-amino-5-nitrobenzoisothiazole as diazo components. These dyes based on benzothiazole derivative chromophores not only showed beautiful color, including blue-green and fuchsia, but also had larger tinctorial strength with a high molar extinction coefficient, further reducing the dosage of dyes to achieve same color depth. Factors affecting the dyeability on fabrics, such as pH value, dyeing temperature and dye concentration were discussed. Excellent dyeing behavior, levelling properties and good fastness on wool/acrylic blended fabric were obtained. What’ more, excellent anti-ultraviolet and antibacterial properties were obtained for textiles with these dyes. The application of these dyes with large molar extinction coefficients presents a wide range of possibilities for the further development of cleaner production and eco-friendly dyeing, even functional textiles.

Improvement of the Rubbing Fastness of Cotton Fiber in Indigo/Silicon Non-Aqueous Dyeing Systems

In order to solve the poor rubbing fastness of dyed cotton fiber in the indigo/silicon non-aqueous dyeing system, the process parameters of the silicon non-aqueous dyeing system were optimized. Dyed cotton fiber was post-treated to achieve the optimum dyeing conditions for obtaining a better rubbing fastness. Meanwhile, the dyeing performance of cotton fiber in a traditional water bath and silicon non-aqueous dyeing system was compared. The results showed that the rubbing fastness of dyed cotton fiber in the silicon non-aqueous dyeing system (one dyeing) was lower than that of traditional water bath (twelve cycles), although the color depth of dyed cotton fiber was deeper. For obtaining a good rubbing fastness, the optimum temperature was about 70 °C and the optimal dyeing cycle was one. Moreover, fixing agents can significantly improve the rubbing fastness of dyed cotton fiber. Especially, cationic waterborne polyurethane had an optimal fixing effect on the dyed cotton fiber. Soft finishing would weaken the effect of fixing finishing on the dyed cotton fiber, but the softener can significantly improve the handle of dyed cotton fiber.