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Yang X, Li X, Guo W, Mohammadi A, Enetezar Shabestari M, Li R, Zhang S, Naderi Kalali E. Advanced Phosphorus-Protein Hybrid Coatings for Fire Safety of Cotton Fabrics, Developed Through the Layer-by-Layer Assembly Technique. Polymers (Basel) 2025; 17:945. [PMID: 40219334 PMCID: PMC11991659 DOI: 10.3390/polym17070945] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/03/2025] [Revised: 02/25/2025] [Accepted: 03/04/2025] [Indexed: 04/14/2025] Open
Abstract
An advanced, eco-friendly, and fully bio-based flame retardant (FR) system has been created and applied to the cellulose structure of the cotton fabric through a layer-by-layer coating method. This study examines the flame-retardant mechanism of protein-based and phosphorus-containing coatings to improve fire resistance. During combustion, the phosphate groups (-PO₄2-) in phosphorus containing flame retardant layers interact with the amino groups (-NH2) of protein, forming ester bonds, which results in the generation of a crosslinked network between the amino groups and the phosphate groups. This structure greatly enhances the thermal stability of the residual char, hence improving fire resistance. Cone calorimeter and flammability tests show significant improvements in fire safety, including lower peak heat release rates, reduced smoke production, and higher char residue, all contributing to better flame-retardant performance. pHRR, THR, and TSP of the flame-retarded cotton fabric demonstrated 25, 54, and 72% reduction, respectively. These findings suggest that LbL-assembled protein-phosphorus-based coatings provide a promising, sustainable solution for creating efficient flame-retardant materials.
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Affiliation(s)
- Xuqi Yang
- Department of Safety Engineering, Faculty of Geoscience and Engineering, Southwest Jiaotong University, 111 2nd Ring Rd North Section 1, Jinniu District, Chengdu 610032, China
| | - Xiaolu Li
- College of Materials and Chemistry, China Jiliang University, Hangzhou 310018, China
| | - Wenwen Guo
- Key Laboratory of Eco-Textiles, Ministry of Education, College of Textile Science and Engineering, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China
| | - Abbas Mohammadi
- Department of Chemistry, University of Isfahan, Isfahan 81746-73441, Iran
| | | | - Rui Li
- Department of Safety Engineering, Faculty of Geoscience and Engineering, Southwest Jiaotong University, 111 2nd Ring Rd North Section 1, Jinniu District, Chengdu 610032, China
| | - Shuyi Zhang
- Department of Safety Engineering, Faculty of Geoscience and Engineering, Southwest Jiaotong University, 111 2nd Ring Rd North Section 1, Jinniu District, Chengdu 610032, China
| | - Ehsan Naderi Kalali
- Department of Safety Engineering, Faculty of Geoscience and Engineering, Southwest Jiaotong University, 111 2nd Ring Rd North Section 1, Jinniu District, Chengdu 610032, China
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Kalali EN, Abdel-Mohsen AM, Shabestari ME, Pop-Georgievski O, Stary Z, Abdel-Rahman RM, Zhao C, Wang X, Esmaeili N, Lotfian S, Petrus J. An eco-friendly, highly efficient, and transparent coating derived from guar gum and citric acid for flame retardant treatment of cotton fabrics. Int J Biol Macromol 2023; 253:127506. [PMID: 37863129 DOI: 10.1016/j.ijbiomac.2023.127506] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/25/2023] [Revised: 09/25/2023] [Accepted: 10/07/2023] [Indexed: 10/22/2023]
Abstract
A highly efficient, bio-ecofriendly, and transparent flame retardant (FR) for cotton fabric was developed and deposited onto the cellulose skeletal structure of cotton fabric through a one-pot sol-gel process. The flame retardant functional coating is composed of ammonium polyphosphate (APP), guar gum (GG), citric acid (CA), and a negligible amount of catalyst. Cotton fabrics were impregnated with different concentrations of ammonium polyphosphate and guar gum, with citric acid as a crosslinking agent. The overall crosslinking and grafting process was proven by FTIR and XPS. Based on the results, the designed coating exhibits over 90 % transmittance in the visible region. A 15 g/m2 flame-retardant coating induces excellent flame retardant efficiency at ultra-low flame-retardant concentrations of less than 6.25 wt%. Only a 5.25 wt% flame retardant concentration demonstrated condensed phase action, which resulted in 58.5 % and 73.6 % reductions in the pHRR and THR, respectively. Moreover, the limiting oxygen index (LOI) value showed a 74 % increase. The mechanical performance of FR coated cotton fibers was slightly reduced.
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Affiliation(s)
- Ehsan Naderi Kalali
- Department of Fire Safety Engineering, Faculty of Geosceince and Environmental Engineering, Southwest Jiaotong University, Chengdu, China
| | - A M Abdel-Mohsen
- Institute of Macromolecular Chemistry, Czech Academy of Sciences, 16200 Praha, Czech Republic; CEITEC-Central European Institute of Technology, Brno University of Technology, Purkyňova 656/123, Brno 61200, Czech Republic; Pretreatment and Finishing of Cellulosic Based Textiles Department, Textile Industries Research Institute, National Research Centre, 33 EL Buhouth St., Dokki, Giza 12622, Egypt
| | - Marjan Entezar Shabestari
- Department of Fire Safety Engineering, Faculty of Geosceince and Environmental Engineering, Southwest Jiaotong University, Chengdu, China
| | - O Pop-Georgievski
- Institute of Macromolecular Chemistry, Czech Academy of Sciences, 16200 Praha, Czech Republic
| | - Zdenek Stary
- Institute of Macromolecular Chemistry, Czech Academy of Sciences, 16200 Praha, Czech Republic
| | - Rasha M Abdel-Rahman
- Institute of Macromolecular Chemistry, Czech Academy of Sciences, 16200 Praha, Czech Republic
| | - Chengshou Zhao
- Department of Fire Safety Engineering, Faculty of Geosceince and Environmental Engineering, Southwest Jiaotong University, Chengdu, China
| | - Xin Wang
- State Key Laboratory of Fire Science, University of Science and Technology of China, 96 Jinzhai Road, Hefei, Anhui 230026, China.
| | - Nima Esmaeili
- Department of Civil, Environmental and Natural resources engineering, Luleå University of Technology, Luleå 97187, Sweden
| | - Saeid Lotfian
- Department of Naval Architecture, Ocean and Marine Engineering, University of Strathclyde, Glasgow G4 0LZ, UK
| | - Josef Petrus
- CEITEC-Central European Institute of Technology, Brno University of Technology, Purkyňova 656/123, Brno 61200, Czech Republic
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Hu Q, Wang W, Ma T, Zhang C, Kuang J, Wang R. Anti-UV and hydrophobic dual-functional coating fabrication for flame retardant polyester fabrics by surface-initiated PET RAFT technique. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2022.111275] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/13/2023]
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Rosu L, Gavat CC, Rosu D, Varganici CD, Mustata F. Photochemical Stability of a Cotton Fabric Surface Dyed with a Reactive Triphenodioxazine Dye. Polymers (Basel) 2021; 13:polym13223986. [PMID: 34833287 PMCID: PMC8623128 DOI: 10.3390/polym13223986] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/05/2021] [Revised: 11/04/2021] [Accepted: 11/15/2021] [Indexed: 11/16/2022] Open
Abstract
The paper describes the photochemical stability of a commercial triphenodioxazine dye (Reactive Blue_204) linked onto a cotton fabric. Preliminary studies have shown that as a result of irradiation, the dye and its photodegradation products can pass directly onto the skin under conditions that mimic human perspiration and cause side-effects. The cotton dyed fabric was photo irradiated at different time intervals. Standard methods were employed to evaluate the color strength at various levels of pH, temperature, dyeing contact time, and salt concentration. The influence of UV radiation at different doses (λ > 300 nm) on the structural and color modifications of the dyed cotton fabrics was studied. Structural modifications before and after irradiation were compared by applying FTIR, UV–Vis, and near infrared chemical imaging (NIR–CI) techniques. Color modifications were investigated with the CIELAB system. Color differences significantly increased with the irradiation dose. High irradiation doses caused changes in the dye structure.
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Affiliation(s)
- Liliana Rosu
- Centre of Advanced Research in Bionanoconjugates and Biopolymers, “Petru Poni” Institute of Macromolecular Chemistry, 700487 Iasi, Romania; (L.R.); (F.M.)
| | - Cristian-Catalin Gavat
- Department of Biomedical Sciences, University of Medicine and Pharmacy “Gr. T. Popa”, 700115 Iasi, Romania;
| | - Dan Rosu
- Centre of Advanced Research in Bionanoconjugates and Biopolymers, “Petru Poni” Institute of Macromolecular Chemistry, 700487 Iasi, Romania; (L.R.); (F.M.)
- Correspondence: (D.R.); (C.-D.V.)
| | - Cristian-Dragos Varganici
- Centre of Advanced Research in Bionanoconjugates and Biopolymers, “Petru Poni” Institute of Macromolecular Chemistry, 700487 Iasi, Romania; (L.R.); (F.M.)
- Correspondence: (D.R.); (C.-D.V.)
| | - Fanica Mustata
- Centre of Advanced Research in Bionanoconjugates and Biopolymers, “Petru Poni” Institute of Macromolecular Chemistry, 700487 Iasi, Romania; (L.R.); (F.M.)
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Cai X, Li H, Zhang L, Yan J. Dyeing Property Improvement of Madder with Polycarboxylic Acid for Cotton. Polymers (Basel) 2021; 13:polym13193289. [PMID: 34641105 PMCID: PMC8513055 DOI: 10.3390/polym13193289] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/29/2021] [Revised: 09/22/2021] [Accepted: 09/23/2021] [Indexed: 11/16/2022] Open
Abstract
Cotton fabrics were dyed with the madder and compounds of citric acid (CA) and dicarboxylic acids [tartaric acid (TTA), malic acid (MLA), succinic acid (SUA)] as cross-linking agents and sodium hypophosphite (SHP) as the catalyst. The molecular structures and crystal structures of the dyed cotton fabrics were analyzed using Fourier-transform infrared spectroscopy (FTIR) and X-ray diffractometry (XRD), respectively. The results showed that the polycarboxylic acids esterified with the hydroxyl groups in the dye and cellulose, respectively, and the reaction mainly occurred in the amorphous region of the cotton fabric. Compared with the direct dyed cotton fabric, the surface color depth (K/S) values of the CA, CA+TTA, CA+MLA, CA+SUA cross-linked dyed cotton fabrics increased by approximately 160%, 190%, 240%, 270%, respectively. The CA+SUA cross-linked dyed cotton fabric achieved the biggest K/S value due to the elimination of the negative effect by α-hydroxyl in TTA and MLA on esterification reaction, and the cross-linked dyed cotton fabrics had great levelness property. The washing and rubbing fastness of the cross-linked cotton fabrics were above four levels. The light resistance stability and the antibacterial property of the cross-linked dyed cotton fabrics was obviously improved. The sum of warp and weft wrinkle recovery angle (WRA) of the CA+SUA cross-linked dyed cotton fabric was 55° higher than that of raw cotton fabric, and its average UV transmittance for UVA was less than 5% and its UPF value was 50+, showing a great anti-wrinkle and anti-ultraviolet properties.
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Affiliation(s)
| | - Hong Li
- Correspondence: ; Tel.: +86-139-4085-3378
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