Lignin Redistribution for Enhancing Barrier Properties of Cellulose-Based Materials

Lignin reinforced eco-friendly and functional nanoarchitectonics materials with tailored interfacial barrier performance

Exploring innovative and sustainable routes for the production of biodegradable biomass-based materials is critical to promote a circular carbon economy and carbon neutrality goals. Fossil-based non-biodegradable plastic waste poses a nonnegligible threat to humans and the ecological environment, and biomass-based functional materials are becoming increasingly viable alternatives. Lignin, a naturally occurring macromolecular polymer, is green and renewable resource rich in aromatic rings, with biodegradability, biocompatibility, and excellent processability for eco-friendly composites. Moreover, versatile and high tunable lignins can be valorized into functional materials, which are crucial building blocks in the fabrication of biomass-derived composites. Lignin's unique chemical structure, solvent resistance, anti-aging, and anti-ultraviolet functional properties make it highly potential for the fabrication of sustainable biobased barrier materials. This review systematically summarizes the progress in the fabrication and application of lignin-based functional composites, with a particular focus on barrier materials. First, the structural diversity of lignins from different sources and fractionation methods, and the structural modification strategies of lignins are briefly introduced. Then, the multiple barrier performances of lignin-based composites are listed, and the fabrication methods of different composites based on the polymer matrix systems are elaborated. In terms of diverse applications, this review highlights the multifaceted barrier properties of lignin-based composites in oxygen barrier, water vapor barrier, ultraviolet barrier, flame retardant and antibacterial applications. These functional barrier materials are widely used in food/pharmaceutical packaging, agricultural protection, construction, etc., providing an excellent option for sustainable materials with high barrier performance requirements. Finally, the main challenges faced by lignin-based barrier materials and the future directions are proposed.

Sustainable polylactic acid spunlace nonwoven fabrics with lignin/zinc oxide/water-based polyurethane composite coatings

In this paper, polylactic acid spunlace nonwoven fabrics were coated with lignin/zinc oxide/water-based polyurethane composite formulations, including five different ratios of lignin and zinc oxide, via a film applicator and thermally cured. The coated and thermally cured nonwoven fabrics were tested in terms of color values, tensile strength, abrasion resistance, ultraviolet protection, hydrophobicity, antibacterial activity, air, and vapor permeability properties. Characterization studies were conducted by FTIR, DSC, TGA, XRD, and SEM. The ultraviolet protection factor of 215.47 and a water contact angle of 90.27° were obtained with the fabric coated with WPU-1:5 formulation. Nonwoven fabric coated with the WPU-1:5 formulation showed evident antibacterial activity against S. aureus and E. coli bacteria as 89 % and 100 %, respectively. With the addition of lignin/ZnO into water-based polyurethane coating paste, PLA nonwoven fabric exhibited improved antibacterial activity, tensile strength, abrasion resistance, and ultraviolet light protection performance. However, composite coatings decreased air and vapor permeability and hydrophobicity of fabrics, but acceptable results were obtained. The results indicate that polylactic acid nonwoven fabrics, when treated with lignin/ZnO/WPU composite coatings, exhibit enhanced mechanical and functional properties, rendering them promising for applications in protective medical textiles.

Water and oil-grease barrier properties of PVA/CNF/MBP/AKD composite coating on paper

In this paper, three kinds of micro-nano bamboo powder (MBP) and alkyl ketene dimer (AKD) were added to the polyvinyl alcohol/cellulose nanofiber (PVA/CNF) coating to prepare PVA/CNF/MBP coated paper and PVA/CNF/M-MBP/AKD coated paper. The results showed that MBP improved the oleophobicity of PVA/CNF coating, and the grease resistance grade of PVA/CNF/B-MBP and PVA/CNF/M-MBP coated papers reached the highest level, with a kit number of 12. Among the PVA/CNF/MBP coated papers, the PVA/CNF/M-MBP coated paper has the best hydrophobic properties, with the water contact angle and Cobb value of 74° and 21.3 g/m², respectively. In addition, when the AKD dosage was 0.2% in the PVA/CNF/M-MBP/AKD coating, the kit number of the coated paper was 11, the Cobb value was 15.2 g/m², the water contact angle was 103°, and the tensile strength was found to increase slightly. Therefore, compared with PVA/CNF coated paper, PVA/CNF/M-MBP/AKD coated paper has good strength and excellent hydrophobic and oleophobic properties.

Organosolv Lignin Barrier Paper Coatings from Waste Biomass Resources

The aim of the study was to isolate lignin from organosolv, beech tree (Fagus sylvatica), and Japanese knotweed (Reynoutria japonica), to use it for paper surface and to replace part of the non-renewable product resources with bio-based ones. A total of nine coated samples with different lignin formulations and starch were compounded, prepared, and evaluated. The basic (grammage, thickness, specific density), mechanical (elongation at break, tensile, burst and tear indices), and barrier properties (contact angle, water penetration, water vapour permeability, kit test) of the coated papers were investigated. The analysis showed no significant difference in tensile properties between uncoated and coated samples. Furthermore, the decrease in water vapour transmission rate and the lower contact angle for coated samples were nevertheless confirmed. The novel coating materials show promising products with very good barrier properties. Finally, the correlation between structural, morphological, and (other) natural lignin-based factors was revealed, highlighting the importance of parameters such as the equivalence ratio of aliphatic and phenolic hydroxyl groups or the average molecular weight. Tuning functionality by design could optimise performance in the future.

Application of Polyvinyl Acetate/Lignin Copolymer as Bio-Based Coating Material and Its Effects on Paper Properties

In this work, lignin-vinyl acetate copolymers containing different fractions of lignin were synthesized by the copolymerization technique. The synthesized copolymer was successfully applied to coat the paper for enhancing its properties and performance. The effects of the lignin-vinyl acetate copolymer on the physicochemical, air permeability and mechanical properties of paper were investigated. The mechanical strength, hydrophilic, and air permeability properties of coated paper were improved with the increasing content of the lignin. Lignin-vinyl acetate copolymer containing 15% lignin coated paper exhibited a 1.86 times increase in the tensile index, 45 times increase in the water contact angle, and a 41.1% reduction in the air permeability compared with uncoated paper. Scanning electron microscopy was applied to study the morphology of the coated and uncoated paper. The results showed that paper surface porosity structure was decreased, while the surface smoothness was enhanced considerably with increasing lignin fraction in the copolymer. Therefore, the successful fabrication of such an enchanting coated paper may afford new potential and great applications in the packaging paper.

Cellulose nanocrystal-coated TEMPO-oxidized cellulose nanofiber films for high performance all-cellulose nanocomposites

High performance biopolymer films are of great interest as effective alternatives to non-biodegradable and petroleum-based polymer films. However, most natural biopolymer films possess weak mechanical and poor gas barrier properties, limiting their applicability. In this work, we developed all-cellulose nanocomposite films through a simple vacuum filtration process, using cellulose nanocrystals (CNCs) and 2,2,6,6-tetramethylpiperidine-1-oxy-oxidized cellulose nanofibers (TEMPO-CNFs). The TEMPO-CNFs were employed to construct a transparent, free-standing substrate matrix and the CNCs were used as a coating material to improve the mechanical and water vapor barrier properties of the final material. We have demonstrated that the top and bottom CNCs-coated TEMPO-CNF substrates (CNC/TEMPO-CNF/CNC) have excellent mechanical and good water vapor barrier properties. The resulting CNC/TEMPO-CNF/CNC films revealed a high tensile strength of 114 MPa and a low specific water vapor transmission rate (SWVTR) of 19 g∙mm/m²∙day. In addition, the CNC/TEMPO-CNF/CNC films were resistant to various solvents including water, ethanol, tetrahydrofuran (THF), and acetone. This type of high performance cellulose nanocomposite can be used as a renewable material for a broad range of potential applications.