Essential Nanostructure Parameters to Govern Reinforcement and Functionality of Poly(lactic) Acid Nanocomposites with Graphene and Carbon Nanotubes for 3D Printing Application

Preparation and Characterization of Polyvinyl Alcohol (PVA)/Carbonized Waste Rubber Biocomposite Films

The technological properties of composite materials (thermal, strength, rheology, electrical and morphology) are very important parameters for high-performance applications. In this study, we aimed to improve the properties of PVA by using carbon materials obtained by the pyrolysis of waste tires, with the aim of recycling them instead of disposing of them. For this purpose, PVA biocomposite films containing carbonized waste rubber at different rates were prepared. The thermal properties of the prepared biocomposite films were examined via thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC) methods. While rheological measurements were carried out with a rheometer, bulk conductivities were measured with a pico-ammeter. In addition, the morphology of biocomposite films was determined via field emission scanning electron microscopy. The nanomechanical properties of biocomposite film was investigated via XPM analyses. According to the rheological measurements and nanoindentation hardness results, it is understood that as the amount of carbonized waste rubber increases, flexibility decreases and harder and brittle structures are observed in biocomposite films. The electrical measurement results showed that electrical conductivity increased as the amount of carbonized waste rubber increased. When all the results obtained were evaluated, it could be concluded that biocomposite films obtained by increasing the electrical conductivity and hardness of PVA can be used in the electronics industry.

Exploring Effects of Graphene and Carbon Nanotubes on Rheology and Flow Instability for Designing Printable Polymer Nanocomposites

Nowadays, a strong demand exists for printable materials with multifunctionality and proper rheological properties to overcome the limitations to deposit layer-by-layer in additive extrusion. The present study discusses rheological properties related to the microstructure of hybrid poly (lactic) acid (PLA) nanocomposites filled with graphene nanoplatelets (GNP) and multiwall carbon nanotubes (MWCNT) to produce multifunctional filament for 3D printing. The alignment and slip effects of 2D-nanoplatelets in the shear-thinning flow are compared with the strong reinforcement effects of entangled 1D-nanotubes, which govern the printability of nanocomposites at high filler contents. The mechanism of reinforcement is related to the network connectivity of nanofillers and interfacial interactions. The measured shear stress by a plate-plate rheometer of PLA, 1.5% and 9% GNP/PLA and MWCNT/PLA shows an instability for high shear rates, which is expressed as shear banding. A rheological complex model consisting of the Herschel-Bulkley model and banding stress is proposed for all considered materials. On this basis, the flow in the nozzle tube of a 3D printer is studied by a simple analytical model. The flow region is separated into three different regions in the tube, which match their boundaries. The present model gives an insight into the flow structure and better explains the reasons for printing enhancement. Experimental and modeling parameters are explored in designing printable hybrid polymer nanocomposites with added functionality.

Experimental, Theoretical and Simulation Studies on the Thermal Behavior of PLA-Based Nanocomposites Reinforced with Different Carbonaceous Fillers

Many research efforts have been directed towards enhancing the thermal properties of polymers, since they are classically regarded as thermal insulators. To this end, the present study focuses on the thermal investigation of poly(lactic acid) (PLA) filled with two types of carbon nanotubes (trade names: TNIMH4 and N7000), two type of graphene nanoplatelets (trade names: TNIGNP and TNGNP), or their appropriate combination. A significant increase in the thermal conductivity by 254% with respect to that of unfilled polymer was achieved in the best case by using 9 wt% TNIGNP, resulting from its favorable arrangement and the lower thermal boundary resistance between the two phases, matrix and filler. To theoretically assist the design of such advanced nanocomposites, Design of Experiments (DoE) and Response Surface Method (RSM) were employed, respectively, to obtain information on the conditioning effect of each filler loading on the thermal conductivity and to find an analytical relationship between them. The numerical results were compared with the experimental data in order to confirm the reliability of the prediction. Finally, a simulation study was carried out with Comsol Multiphysics^® for a comparative study between two heat sinks based on pure PLA, and to determine the best thermally performing nanocomposite with a view towards potential use in heat transfer applications.

Highly Thermally Conductive 3D Printed Graphene Filled Polymer Composites for Scalable Thermal Management Applications

Efficient thermal transportation in a preferred direction is highly favorable for thermal management issues. The combination of 3D printing and two-dimensional (2D) materials such as graphene, BN, and so on enables infinite possibilities for hierarchically aligned structure programming. In this work, we report the formation of the asymmetrically aligned structure of graphene filled thermoplastic polyurethane (TPU) composites during 3D printing process. The as-printed vertically aligned structure demonstrates a through-plane thermal conductivity (TC) up to 12 W m^-1 K^-1 at 45 wt % graphene content, which is ∼8 times of that of a horizontally printed structure and surpasses many of the traditional particle reinforced polymer composites. The superior TC is mainly attributed to the anisotropic structure design that benefited from the preferable degree of orientation of graphene and the multiscale dense structure realized by finely controlling the printing parameters. Finite element method (FEM) confirms the essential impact of anisotropic TC design for highly thermal conductive composites. This study provides an effective way to develop 3D printed graphene-based polymer composites for scalable thermal-related applications such as battery thermal management, electric packaging, and so on.

Biodegradable Poly(Lactic Acid) Nanocomposites for Fused Deposition Modeling 3D Printing

3D printing by fused deposition modelling (FDM) enables rapid prototyping and fabrication of parts with complex geometries. Unfortunately, most materials suitable for FDM 3D printing are non-degradable, petroleum-based polymers. The current ecological crisis caused by plastic waste has produced great interest in biodegradable materials for many applications, including 3D printing. Poly(lactic acid) (PLA), in particular, has been extensively investigated for FDM applications. However, most biodegradable polymers, including PLA, have insufficient mechanical properties for many applications. One approach to overcoming this challenge is to introduce additives that enhance the mechanical properties of PLA while maintaining FDM 3D printability. This review focuses on PLA-based nanocomposites with cellulose, metal-based nanoparticles, continuous fibers, carbon-based nanoparticles, or other additives. These additives impact both the physical properties and printability of the resulting nanocomposites. We also detail the optimal conditions for using these materials in FDM 3D printing. These approaches demonstrate the promise of developing nanocomposites that are both biodegradable and mechanically robust.