The Tensile Behaviour of Highly Filled High-Density Polyethylene Quaternary Composites: Weld-Line Effects, DIC Curiosities and Shifted Deformation Mechanisms

Dynamic Behavior of Thermally Affected Injection-Molded High-Density Polyethylene Parts Modified by Accelerated Electrons

Polyethylenes are the most widely used polymers and are gaining more and more interest due to their easy processability, relatively good mechanical properties and excellent chemical resistance. The disadvantage is their low temperature stability, which excludes particular high-density polyethylenes (HDPEs) for use in engineering applications where the temperature exceeds 100 °C for a long time. One of the possibilities of improving the temperature stability of HDPE is a modification by accelerated electrons when HDPE is cross-linked by this process and it is no longer possible to process it like a classic thermoplastic, e.g., by injection technology. The HDPE modified in this way was thermally stressed five times at temperatures of 110 and 160 °C, and then the dynamic tensile behavior was determined. The deformation and surface temperature of the specimens were recorded by a high-speed infrared camera. Furthermore, two thermal methods of specimen evaluation were used: differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The result of the measurement is that the modification of HDPE by accelerated electrons had a positive effect on the dynamic tensile behavior of these materials.

Characterizing CaCO3 particle dispersion in blown film

A novel method for the visualization and quantification of the state of dispersion of calcium carbonate particles in thin blown polymer films is described. Particle imaging was achieved by elemental mapping using energy dispersive spectroscopy. This generated outlines of particles and agglomerates located close to the film surface. ImageJ software facilitated the extraction of the corresponding Feret diameters. Finally, the Bootstrap technique was used to estimate confidence intervals for the kurtosis of the Feret particle size distribution. Kurtosis is a statistic that describes the shape of a distribution’s tails in relation to its overall shape. It therefore provides a measure that characterizes the degree of particle agglomeration. The proposed procedure was applied to analyze high-density polyethylene films prepared using different calcium carbonate masterbatches in which formulation parameters were varied.

Formulating calcium carbonate masterbatches

The effects of filler content, filler particle size and surface coating, as well as the natures of the wax and metal stearate lubricants on the properties of calcium carbonate-filled linear low-density polyethylene compounds were investigated. The elongation at break decreased exponentially with filler loading irrespective of whether the filler was surface coated or not. The corresponding decline in the impact strength was more gradual but it dropped abruptly on reaching a filler loading of 70 wt%. The effect of shear rate on the apparent melt viscosity followed an empirically modified Carreau–Yasuda model which included the effect of filler content. It features the zero-shear viscosity and the flow consistency index as adjustable parameters. These characterize the viscosity trends at low- and high-shear rates, respectively. In the absence of additives, the melt viscosity at 60 wt% filler exceeded that of the neat polymer by a factor of three. Adding 3 wt% wax and 1.0 wt% zinc stearate returned the melt viscosity to levels just above that of the neat polymer. Calcium stearate and magnesium stearate were less effective at reducing the apparent melt viscosity but a blend of the latter with zinc stearate performed particularly well.