Ultra-Robust Thermoconductive Films Made from Aramid Nanofiber and Boron Nitride Nanosheet for Thermal Management Application

Scalable assembly of micron boron nitride into high-temperature-resistant insulating papers with superior thermal conductivity

With the rapid development of modern electrical equipment towards miniaturization, integration, and high power, high-temperature-resistant insulating papers with superior thermal conductivity are highly desirable for ensuring the reliability of high-end electrical equipment. However, it remains a challenge for current insulating papers to achieve this goal. Herein, we demonstrate the design of high-temperature-resistant micron boron nitride (m-BN) based insulating papers with superior thermal conductivity by a universal and scalable one-step assembly strategy. Inspired by the floating shape of jellyfish in the ocean, aramid nanofibers (ANF) resembling the tentacles of jellyfish were employed to support the bell-shaped m-BN, which effectively addresses the kinetically stable dispersion and film-forming ability of m-BN. The resultant m-BN@ANF papers exhibit excellent high-temperature-resistant insulating performance with an ultra-high breakdown strength of 359.0 kV mm-1 even at a high temperature of 200 °C, far exceeding those of these previously reported systems. In addition, the optimal m-BN@ANF paper demonstrates a superior thermal conductivity of 26.4 W m-1 K-1 and an excellent thermostability with an initial decomposition temperature of 486 °C. This outstanding comprehensive performance demonstrates the promise of applying these m-BN@ANF papers in advanced electrical systems operating under high-temperature circumstances.

Anisotropic Heat Transfer in a Fibrous Membrane with Hierarchically Assembled 2D Materials

Effective heat redistribution in specific directions is vital for advanced thermal management, significantly enhancing device performance by optimizing spatial heat configurations. We have designed and fabricated a hierarchical fibrous membrane that enables precise heat directing. By integrating hierarchical structure design with the anisotropic thermal conductivity of two-dimensional (2D) materials, we developed a fibrous membrane for anisotropic heat transfer. Such a structure is fabricated by aligning a 1D structured fiber in the 2D plane to achieve anisotropy at each scale level. The fiber units, where 2D nanosheets circumferentially and axially aligned, achieved a high axial thermal conductivity of 16.8 W·m-1·K-1 and advanced heat directing ability, confirmed by characterizations and simulations. The assembled membrane demonstrated an exceptional tensile strength (365 MPa) and high thermal conductivity (10.5 W·m-1·K-1) along the fiber axis. Our membranes are seen as a refined model for thermal management materials, combining the benefits of heat spreaders and thermal interface materials, thus being proficient in directing heat along programmed pathways. A practical wireless charging cooling demonstration illustrated this. Our methodology also proved versatile with different 2D fillers and various geometries. This research presents a method to achieve precise heat directing at the material's level, facilitating the systematic design of thermal management in electronics.

Bio-Inspired Aramid Fibers@silica Binary Synergistic Aerogels with High Thermal Insulation and Fire-Retardant Performance

Flame-retardant, thermal insulation, mechanically robust, and comprehensive protection against extreme environmental threats aerogels are highly desirable for protective equipment. Herein, inspired by the core (organic)-shell (inorganic) structure of lobster antenna, fire-retardant and mechanically robust aramid fibers@silica nanocomposite aerogels with core-shell structures are fabricated via the sol-gel-film transformation and chemical vapor deposition process. The thickness of silica coating can be well-defined and controlled by the CVD time. Aramid fibers@silica nanocomposite aerogels show high heat resistance (530 °C), low thermal conductivity of 0.030 W·m^-1·K^-1, high tensile strength of 7.5 MPa and good flexibility. More importantly, aramid fibers@silica aerogels have high flame retardancy with limiting oxygen index 36.5. In addition, this material fabricated by the simple preparation process is believed to have potential application value in the field of aerospace or high-temperature thermal protection.

Bioinspired Dielectric Film with Superior Mechanical Properties and Ultrahigh Electric Breakdown Strength Made from Aramid Nanofibers and Alumina Nanoplates

Materials with excellent thermal stability, mechanical, and insulating properties are highly desirable for electrical equipment with high voltage and high power. However, simultaneously integrating these performance portfolios into a single material remains a great challenge. Here, we describe a new strategy to prepare composite film by combining one-dimensional (1D) rigid aramid nanofiber (ANF) with 2D alumina (Al₂O₃) nanoplates using the carboxylated chitosan acting as hydrogen bonding donors as well as soft interlocking agent. A biomimetic nacreous ‘brick-and-mortar’ structure with a 3D hydrogen bonding network is constructed in the obtained ANF/chitosan/Al₂O₃ composite films, which provides the composite films with exceptional mechanical and dielectric properties. The ANF/chitosan/Al₂O₃ composite film exhibits an ultrahigh electric breakdown strength of 320.1 kV/mm at 15 wt % Al₂O₃ loading, which is 50.6% higher than that of the neat ANF film. Meanwhile, a large elongation at break of 17.22% is achieved for the composite film, integrated with high tensile strength (~233 MPa), low dielectric loss (<0.02), and remarkable thermal stability. These findings shed new light on the fabrication of multifunctional insulating materials and broaden their practical applications in the field of advanced electrics and electrical devices.