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Takagi A, Niu X, Wang P, Mehling M, Pritchard S, Hahn S, Young H, Guo T, Lu Y, Rojas OJ. High strength kami-ito yarns from microbial cellulose biofilms. Int J Biol Macromol 2025; 307:141861. [PMID: 40058435 DOI: 10.1016/j.ijbiomac.2025.141861] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/30/2024] [Revised: 02/18/2025] [Accepted: 03/06/2025] [Indexed: 03/18/2025]
Abstract
We develop high-strength, sustainable yarns from microbial biofilms with minimal processing and chemical use. Inspired by the Japanese "kami-ito" () technique for creating yarns from paper, we introduce an eco-friendly alternative to cotton and industrially-produced man-made cellulose fibers using a microbial cellulose source. We culture and dye bacterial cellulose biofilms to produce yarns with tensile strengths of up to 200 MPa (55 MPa in the wet state). These bacterial cellulose (BC) yarns exhibit significant stretchability, with elongation reaching 23 % in dry condition, which is a remarkable improvement when considering the stiffness of typical man-made cellulose filaments and dried BC films. The BC yarns are shown to absorb up to 24 % water at 100 % relative humidity, comparable to natural fibers like hemp and flax. Our findings further underscore a multidisciplinary exploration that integrates biology, art, and design to develop durable, dyeable, and environmentally sustainable textile yarns.
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Affiliation(s)
- Ayako Takagi
- Bioproducts Institute, The University of British Columbia, 2385 East Mall, Vancouver, BC V6T 1Z4, Canada; Master of Interdisciplinary Design, Industrial Design, Emily Carr University of Art + Design, 520 E 1st Ave, Vancouver, BC V5T 0H2, Canada
| | - Xun Niu
- Bioproducts Institute, The University of British Columbia, 2385 East Mall, Vancouver, BC V6T 1Z4, Canada; Department of Chemical and Biological Engineering, University of British Columbia, 2360 East Mall, Vancouver, BC V6T 1Z3, Canada
| | - Peipei Wang
- Bioproducts Institute, The University of British Columbia, 2385 East Mall, Vancouver, BC V6T 1Z4, Canada; Department of Chemical and Biological Engineering, University of British Columbia, 2360 East Mall, Vancouver, BC V6T 1Z3, Canada
| | - Marina Mehling
- Bioproducts Institute, The University of British Columbia, 2385 East Mall, Vancouver, BC V6T 1Z4, Canada; Department of Chemical and Biological Engineering, University of British Columbia, 2360 East Mall, Vancouver, BC V6T 1Z3, Canada
| | - Samantha Pritchard
- Bioproducts Institute, The University of British Columbia, 2385 East Mall, Vancouver, BC V6T 1Z4, Canada; Department of Chemistry, University of British Columbia, 2036 Main Mall, Vancouver, BC V6T 1Z1, Canada
| | - Samuel Hahn
- Bioproducts Institute, The University of British Columbia, 2385 East Mall, Vancouver, BC V6T 1Z4, Canada; Department of Chemical and Biological Engineering, University of British Columbia, 2360 East Mall, Vancouver, BC V6T 1Z3, Canada
| | - Heather Young
- Master of Interdisciplinary Design, Industrial Design, Emily Carr University of Art + Design, 520 E 1st Ave, Vancouver, BC V5T 0H2, Canada
| | - Tianyu Guo
- Bioproducts Institute, The University of British Columbia, 2385 East Mall, Vancouver, BC V6T 1Z4, Canada; Department of Chemical and Biological Engineering, University of British Columbia, 2360 East Mall, Vancouver, BC V6T 1Z3, Canada.
| | - Yi Lu
- Bioproducts Institute, The University of British Columbia, 2385 East Mall, Vancouver, BC V6T 1Z4, Canada; Department of Chemical and Biological Engineering, University of British Columbia, 2360 East Mall, Vancouver, BC V6T 1Z3, Canada.
| | - Orlando J Rojas
- Bioproducts Institute, The University of British Columbia, 2385 East Mall, Vancouver, BC V6T 1Z4, Canada; Department of Chemical and Biological Engineering, University of British Columbia, 2360 East Mall, Vancouver, BC V6T 1Z3, Canada; Department of Chemistry, University of British Columbia, 2036 Main Mall, Vancouver, BC V6T 1Z1, Canada; Department of Wood Science, University of British Columbia, 2424 Main Mall, Vancouver, BC V6T 1Z4, Canada..
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Memon H, Hu D, Wu L, Wang Y, Yao J, Militky J, Kremenakova D, Zhu G. Structure, properties, and fabric applicability of sustainable paper yarn with high washing stability. Heliyon 2024; 10:e27467. [PMID: 38495140 PMCID: PMC10943448 DOI: 10.1016/j.heliyon.2024.e27467] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/21/2023] [Revised: 02/29/2024] [Accepted: 02/29/2024] [Indexed: 03/19/2024] Open
Abstract
This research provides an in-depth assessment of two paper yarn variants, examining their structural, functional, and performance characteristics. These yarns demonstrated favorable properties, including suitable linear density, twist, typical cellulosic functional groups as confirmed by Infrared spectroscopy, minimal hairiness, moisture transfer, and creditable mechanical strength. These yarns have flat layered cross-sections and grooved longitudinal surfaces. In addition, a low hairiness index (1.3-1.33) further acknowledged their smooth surface. Their remarkable evenness (15.86% and 7.08%) supported their effective wicking properties. Despite average breaking strength (0.77 cN/dTex and 1.05 cN/dTex) and moderate elongation, these yarns exhibited exceptional water-washing resistance and retained over 89% breaking strength after 15 washes. This study ranks these paper yarns as highly suitable for durable clothing fabrics, providing promising sustainable alternatives in the textile industry.
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Affiliation(s)
- Hafeezullah Memon
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
| | - Diefei Hu
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
- Zhejiang Provincial Innovation Center of Advanced Textile Technology, Shaoxing 312000, China
| | - Lingya Wu
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
| | - Yan Wang
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
- Zhejiang-Czech Joint Laboratory of Advanced Fiber Materials, Zhejiang Sci-Tech University, Hangzhou 310018, China
- Xiangshan Knitting Research Institute of Zhejiang Sci-Tech University, Xiangshan 315700, China
| | - Juming Yao
- Zhejiang-Czech Joint Laboratory of Advanced Fiber Materials, Zhejiang Sci-Tech University, Hangzhou 310018, China
| | - Jiri Militky
- Faculty of Textile, Technical University of Liberec, 46117 Liberec, Czech Republic
| | - Dana Kremenakova
- Faculty of Textile, Technical University of Liberec, 46117 Liberec, Czech Republic
| | - Guocheng Zhu
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
- Zhejiang Provincial Innovation Center of Advanced Textile Technology, Shaoxing 312000, China
- Zhejiang-Czech Joint Laboratory of Advanced Fiber Materials, Zhejiang Sci-Tech University, Hangzhou 310018, China
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