Electrochemical Behavior of Inductively Sintered Al/TiO2 Nanocomposites Reinforced by Electrospun Ceramic Nanofibers

Tailoring the mechanical strength and corrosion resistance of aluminum matrix composites through biochar reinforcement at varied weight percentages

This study introduces an innovative approach to fabricate aluminum matrix composites strengthened with biochar, derived from renewable biomass sources. A systematic investigation of varying biochar weight percentages (0, 2.5, 5, 7.5, and 10 wt%) reveals substantial improvements in mechanical properties and corrosion resistance. Mechanical assessments, including compressive strength and hardness, demonstrate a significant enhancement in mechanical strength with biochar incorporation. In this study, it was discovered that the composite with 7.5 wt% biochar exhibits an optimal balance, displaying an 8.83% increase in compressive strength and a 15.15% rise in hardness compared to the base aluminum matrix. The study further evaluates corrosion behavior through electrochemical analyses and immersion tests in 3.5% NaCl corrosive environments, highlighting the superior corrosion resistance of biochar-reinforced composites. Corrosion rates decrease by 73% in the composite with 10 wt% biochar for the 24 h immersion time, affirming its protective barrier against corrosive agents. This research provides quantitative insights into tailoring mechanical and corrosion properties in aluminum matrix composites through biochar reinforcement, offering a promising avenue for sustainable material development. The resulting materials exhibit not only an 8.83% increase in mechanical strength but also a 73% reduction in corrosion rates, offering valuable uses in industries that need strong, eco-friendly solutions.

Synergistic Effect of Nanoparticles: Enhanced Mechanical and Corrosion Protection Properties of Epoxy Coatings Incorporated with SiO2 and ZrO2

This research paper presents the fabrication of epoxy coatings along with the hybrid combination of SiO₂ and ZrO₂. The epoxy resin is incorporated with SiO₂ as the primary pigment and ZrO₂ as the synergist pigment. The study delves into the adhesion, barrier, and anti-corrosion properties of these coatings, enriched with silica and zirconium nanoparticles, and investigates their impact on the final properties of the epoxy coating. The epoxy resin, a Diglycidyl ether bisphenol-A (DGEBA) type, is cured with a polyamidoamine adduct-based curing agent. To evaluate the protective performance of silica SiO₂ and zirconia ZrO₂ nanoparticles in epoxy coatings, the coated samples were tested in a 3.5% NaCl solution. The experimental results clearly demonstrate a remarkable improvement in the ultimate tensile strength (UTS), yield strength (YS), and Elastic Modulus. In comparison to using SiO₂ separately, the incorporation of both ZrO₂ and SiO₂ resulted in a substantial increase of 43.5% in UTS, 74.2% in YS, and 8.2% in Elastic Modulus. The corrosion test results revealed that the combination of DGEBA, SiO₂, and ZrO₂ significantly enhanced the anti-corrosion efficiency of the organic coatings. Both these pigments exhibited superior anti-corrosion effects and mechanical properties compared to conventional epoxy coatings, leading to a substantial increase in the anti-corrosion efficiency of the developed coating. This research focuses the potential of SiO₂ and ZrO₂ in hybrid combination for applications, where mechanical, corrosion and higher adhesion to the substrates are of prime importance.

Investigation on mechanical properties and corrosion resistance of Ti-modified AA5083 aluminum alloy for aerospace and automotive applications

Casting of aluminum with different concentration of alloying elements such as Mg, Mn (similar to that in AA5083) with additional percentages of 0.1, 0.2 and 0.3% Ti, are carried out using graphite crucible. The as-cast microstructure is modified by hot rolling to a thickness of ~ 2 mm. Mechanical and metallurgical and characterization of heat-treated thin sheets are carried out using tensile testing, hardness measurement, metallography, image analysis and optical microscope. By increasing the Ti content, the results show grain refinement and increase in the formation of Al3Ti which reflected positively on the mechanical properties. Specifically, Ultimate tensile strength is increased from 260 MPa (0 wt% Ti) to 345 MPa (0.3 wt% Ti) when using water quenching, 32.6% improvement for air cooling, and 23.3% for furnace cooling. Electrochemical corrosion behavior of heat-treated water quenched, air cooled and furnace cooled samples were tested in 3.5% NaCl solution. The results show that the heat-treated alloys have very good resistance against corrosion, while by increasing the Ti content, the corrosion rate increases due to the grain refinement phenomena.

Effect of Synthesized Titanium Dioxide Nanofibers Weight Fraction on the Tribological Characteristics of Magnesium Nanocomposites Used in Biomedical Applications

Biomedical applications, such as artificial implants, are very significant for the disabled due to their usage in orthopedics. Nevertheless, available materials in such applications have insufficient mechanical and tribological properties. The current study investigated the mechanical and tribological properties of a biomedical metallic material, magnesium (Mg), after incorporating titanium dioxide nanofibers (TiO₂) with different loading fractions. The TiO₂ nanofibers were synthesized using the electrospinning technique. The ball-milling technique was utilized to ensure the homogenous distribution of TiO₂ nanofibers inside the Mg matrix. Then, samples of the mixed powder with different loading fractions of TiO₂ nanofibers, 0, 1, 3, 5, and 10 wt.%, were fabricated using a high-frequency induction heat sintering technique. The physicomechanical and tribological properties of the produced Mg/TiO₂ nanocomposites were evaluated experimentally. Results showed an enhancement in mechanical properties and wear resistance accompanied by an increase in the weight fraction of TiO₂ nanofibers up to 5%. A finite element model was built to assess the load-carrying capacity of the Mg/TiO₂ composite to estimate different contact stresses during the frictional process. The finite element results showed an agreement with the experimental results.

An Environmentally-Friendly Three-Dimensional Computer-Aided Verification Technique for Plastic Parts

Plastic components play a significant role in conserving and saving energy. Plastic products provide some advantages over metal, including reducing part weight, manufacturing costs, and waste, and increasing corrosion resistance. Environmental sustainability is one of the sustainable development goals (SDGs). Currently, the non-contact computer-aided verification method is frequently employed in the plastic industry due to its high measurement efficiency compared with the conventional contact measuring method. In this study, we proposed an innovative, green three-dimensional (3D) optical inspection technology, which can perform precise 3D optical inspection without spraying anything on the component surface. We carried out the feasibility experiments using two plastic parts with complex geometric shapes under eight different proposed measurement strategies that can be adjusted according to the software interface. We studied and analyzed the differences in 3D optical inspection for building an empirical technical database. Our aim in this study is to propose a technical database for 3D optical measurements of an object without spraying anything to the component’s surface. We found that the research results fulfilled the requirements of the SDGs. Our research results have industrial applicability and practical value because the dimensional average error of the two plastic parts has been controlled at approximately 3 µm and 4.7 µm.