Composite Polymers from Leather Waste to Produce Smart Fertilizers

The Influence of the Content of Recycled Natural Leather Residue Particles on the Properties of High-Density Fiberboards

During the production of furniture, large amounts of waste materials are generated, which are most often stored in warehouses without a specific purpose for their subsequent use. In highly developed countries, as many as 25 million tons of textile waste are produced annually, of which approximately 40% is non-clothing waste such as carpets, furniture and car upholstery. The aim of this research was to produce and evaluate dry-formed high-density fiberboards (HDF) bonded with urea-formaldehyde resin, 12% resination, with various shares of recycled particles of natural leather used in upholstery furniture production at different contents (1, 5 and 10% by weight). The panels were hot-pressed (200 °C, 2.5 MPa, pressing factor 20 s mm-1). Mechanical properties (modulus of rupture, modulus of elasticity and screw withdrawal resistance) and physical properties (density profile, thickness swelling after water immersion, water absorption and surface absorption) were tested. The density profile and contact angle of natural leather have been also characterized. The results show that increasing the content of leather particles in HDF mostly has a positive effect on mechanical properties, especially screw withdrawal resistance and water absorption. It can be concluded that, depending on the further use of HDF, it is possible to use recovered upholstery leather particles as a reasonable addition to wood fibers in HDF technology.

Application of an Integrated System of Thermal Pressure Hydrolysis/Membrane Techniques to Recover Chromium from Tannery Waste for Reuse in Hide Tanning Processes

This paper presents the results of research on a new method of chromium recovery from solid waste generated during the tanning of raw hides. In the first stage, the shredded mixture of useless leather scraps is decomposed through thermal pressure hydrolysis (TPH) in nitric acid in appropriate process conditions. Then, the liquid product of this process (hydrolysate) is fractionated using membrane separation techniques. The microfiltration (MF) process enables the initial purification of the hydrolysate by concentrating the organic matter. On the other hand, the nanofiltration (NF) process enables a three-fold concentration of total chromium in the pre-purified hydrolysate. The total chromium concentrate prepared in the above manner was successfully used in the model tanning processes. These processes were carried out on pickled bovine hides, using a mixture of a commercial chromium tanning agent and chromium concentrate after nanofiltration. The reference sample was bovine hide traditionally tanned with a commercial chromium tanning agent. Based on the results of the physical and chemical analyses, it was found that the properties of hides tanned using chromium recovered from waste are similar to those of hides tanned traditionally using a commercially available chromium tanning agent. The industrial implementation of the developed tannery waste valorisation technology would enable transition from a linear economy to circular economy.

Advanced Collagen-Based Composites as Fertilizers Obtained by Recycling Lime Pelts Waste Resulted during Leather Manufacture

Recent trends in ecological agriculture practices are focused on finding optimal solutions for reuse and recycling of pelt waste from tannery industry. In this context, new collagen-based hydrogels with NPK nutrients encapsulated have been functionalized with synthetic and natural additives, including starch and dolomite, to be used as composite fertilizers. Possible interaction mechanisms are presented in case of each synthetic or natural additive, ranging from strong linkages as a result of esterification reactions until hydrogen bonds and ionic valences. Such interactions are responsible for nutrient release towards soil and plants. These fertilizers have been adequately characterized for their physical chemical and biochemical properties, including nutrient content, and tested on three Greek poor soils and one Romanian normal soil samples. A series of agrochemical tests have been developed by evaluation of uptake and leaching of nutrients on mixtures of sand and soils. It was observed that the clay soil exhibits a higher adsorption capacity than the loam soil for most of nutrients leached from the composite fertilizers tested, with this being correlated with a slower control release towards cultivated plants, thus assuring efficiency of these collagen-based composite fertilizers. The most significant effect was obtained in the case of collagen-based fertilizer functionalized with starch.

Review of Soil Quality Improvement Using Biopolymers from Leather Waste

This paper reviews the advantages and disadvantages of the use of fertilizers obtained from leather waste, to ameliorate the agricultural soil quality. The use of leather waste (hides and skins) as raw materials to obtain biopolymer-based fertilizers is an excellent example of a circular economy. This allows the recovery of a large quantity of the tanning agent in the case of tanned wastes, as well as the valorization of significant quantities of waste that would be otherwise disposed of by landfilling. The composition of organic biopolymers obtained from leather waste is a rich source of macronutrients (nitrogen, calcium, magnesium, sodium, potassium), and micronutrients (boron, chloride, copper, iron, manganese, molybdenum, nickel and zinc), necessary to improve the composition of agricultural soils, and to remediate the degraded soils. This enhances plant growth ensuring better crops. The nutrient release tests have demonstrated that, by using the biofertilizers with collagen or with collagen cross-linked with synthetic polymers, the nutrient release can be controlled and slowed. In this case, the loss of nutrients by leaching into the inferior layers of the soil and ground water is minimized, avoiding groundwater contamination, especially with nitrate.