Enhancement of Mechanical and Bond Properties of Epoxy Adhesives Modified by SiO2 Nanoparticles with Active Groups

In Situ Synthesis of Organic Polymer-Inorganic Nano ZnO Core-Shell Structured Sizing Agents and Their Effect on Carbon Fiber Interfaces and Composite Properties

Sizing agents are essential to address the increasing demands of enhanced carbon fibers (CFs), where increasing interfacial adhesion and the analysis of mechanical properties are achieved for critical engineering applications. In this work, five types of self-emulsifying sizing agents, featuring organic polymer-inorganic nano zinc oxide (ZnO) core-shell structures with varying crosslinked polymer densities in the core, were synthesized using self-emulsifying technology through a one-pot, in situ synthetic process. This study revealed that these sizing agents exhibited a uniform particle size distribution within the range of 100-200 nm, along with excellent storage stability and thermal stability up to 300 °C. The optimized sizing agent significantly enhanced the surface properties of CFs, achieving a surface roughness of 6.04 nm and a surface energy of 74.81 mJ/m2. Moreover, the interlaminar shear strength (ILSS) and flexural strength of CF/epoxy resin (EP) composites modified with the synthesized sizing agent increased by 86% and 86.43%, respectively, compared to unoptimized composites. These improvements in mechanical properties are attributed to enhanced stress transfer at the CF/EP interface, facilitated by the interlocking mechanism of the nano ZnO particle shell and the superior anti-pressure resistance provided by the crosslinked organic polymer core.

Fabrication of Hybrid Epoxy Composites (Joint Compound Adhesive) for Aluminum Substrate Applications and Their Evaluation for Mechanical Properties

This research endeavor deals with the development of an epoxy hybrid nanocomposite using aliphatic diglycidyl ether of a bisphenol A (DGEBA) epoxy matrix. The formulation used the stoichiometric ratio of the curing agent and incorporated nanopigments such as zirconium and silica, along with other microfillers. We incorporated Zr and SiO2 nanoparticles and various other additives in the epoxy matrix and ensured homogeneous dispersion by using sonication methodology along with silane as a coupling agent. Aluminum molds were utilized to fabricate dumbbell-shaped ASTM standard samples for the testing of mechanical properties. The adhesive properties were evaluated through standard lap shear tests. Fourier transform infrared spectroscopy was utilized to analyze the cross-linking reaction of the epoxy moiety and the polyamidoamine adduct curing agent. Further characterization using field emission scanning electron microscopy, energy-dispersive spectroscopy, and high-resolution transmission electron microscopy confirmed the presence and uniform dispersion of the fillers and nanopigments. The results showed good enhancements in ultimate tensile strength, yield strength, and elastic modulus of 95.3, 162.1, and 425.4%, respectively, compared to formulations using only SiO2. The addition of ZrO2 and SiO2, along with various microfillers, such as talc and aluminum silicate, led to significant improvements in the mechanical properties. This study demonstrates the synergistic efficiency of combining SiO2 and ZrO2 along with microfillers, such as talc and aluminum silicate, in epoxy resin for diverse applications in the construction industry, where mechanical strength and substrate adhesion are crucial.

Synergistic Effect of Nanoparticles: Enhanced Mechanical and Corrosion Protection Properties of Epoxy Coatings Incorporated with SiO2 and ZrO2

This research paper presents the fabrication of epoxy coatings along with the hybrid combination of SiO₂ and ZrO₂. The epoxy resin is incorporated with SiO₂ as the primary pigment and ZrO₂ as the synergist pigment. The study delves into the adhesion, barrier, and anti-corrosion properties of these coatings, enriched with silica and zirconium nanoparticles, and investigates their impact on the final properties of the epoxy coating. The epoxy resin, a Diglycidyl ether bisphenol-A (DGEBA) type, is cured with a polyamidoamine adduct-based curing agent. To evaluate the protective performance of silica SiO₂ and zirconia ZrO₂ nanoparticles in epoxy coatings, the coated samples were tested in a 3.5% NaCl solution. The experimental results clearly demonstrate a remarkable improvement in the ultimate tensile strength (UTS), yield strength (YS), and Elastic Modulus. In comparison to using SiO₂ separately, the incorporation of both ZrO₂ and SiO₂ resulted in a substantial increase of 43.5% in UTS, 74.2% in YS, and 8.2% in Elastic Modulus. The corrosion test results revealed that the combination of DGEBA, SiO₂, and ZrO₂ significantly enhanced the anti-corrosion efficiency of the organic coatings. Both these pigments exhibited superior anti-corrosion effects and mechanical properties compared to conventional epoxy coatings, leading to a substantial increase in the anti-corrosion efficiency of the developed coating. This research focuses the potential of SiO₂ and ZrO₂ in hybrid combination for applications, where mechanical, corrosion and higher adhesion to the substrates are of prime importance.

Study on Thermal Conductivity of P-Phenylenediamine Modified Graphene/Epoxy Composites

Thermal management has become an important requirement for many types of electrical equipment due to the development of integrated circuits. In this study, modified and reduced graphene fillers were synthesized in two steps, and then epoxy resin was filled through the evaporation of the solvent. The interfacial thermal resistance between the filler and matrix material was lowered by including amino groups to improve graphene compatibility in the epoxy resin. Furthermore, the reduction procedure was shown to have the potential to fix graphene oxide flaws, thereby improving thermal stability, electrical conductivity, and thermal conductivity of the composites. As a result, the thermal conductivity of the composite reached 1.7 W/mK, which is 750% higher than that of pure epoxy resin, and it was still insulated.

Study on the Mechanical and Toughness Behavior of Epoxy Nano-Composites with Zero-Dimensional and Two-Dimensional Nano-Fillers

The mechanical properties of epoxy resin can be enhanced by adding nanofillers into its matrix. This study researches and compares the impacts of adding nanofillers with different dimensions, including two-dimensional boron nitride and zero-dimensional silica, on the mechanical and toughness properties of epoxy resin. At low fractions (0–2.0 wt%), 2DBN/epoxy composites have a higher Young’s modulus, fracture toughness and critical strain energy release rate compared to SiO2/epoxy composites. However, the workability deteriorated drastically for BN/epoxy composites above a specific nanofiller concentration (2.0–3.0 wt%). BN prevents crack growth by drawing and bridging. SiO2 enhances performance by deflecting the crack direction and forming voids. Additionally, the dimension and content of nanofiller also influence glass transition temperature and storage modulus significantly.