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Jašek V, Fučík J, Bartoš O, Figalla S, Přikryl R. Photocurable Oil-Based Thermosets Containing Modifiers from Renewable Sources for Coating Applications. ACS POLYMERS AU 2024; 4:527-539. [PMID: 39679053 PMCID: PMC11638785 DOI: 10.1021/acspolymersau.4c00068] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/25/2024] [Revised: 10/18/2024] [Accepted: 10/21/2024] [Indexed: 12/17/2024]
Abstract
Coating materials involving nature-inspired compounds or renewable sources have recently attracted vast attention. This article presents the synthesis of modified rapeseed oil (MRO) as a precursor possessing high biobased carbon content suitable for cured thermosets formation. Two reactive diluents based on renewable sources, methacrylated methyl 3-hydroxybutyrate (M3HBMMA) and ethyl 3-hydroxybutyrate (E3HBMMA), were successfully synthesized. Lastly, isosorbide monomethacrylate (MISD) was suggested and produced as a polarity modifier miscible with modified curable oil systems capable of increasing the thermoset surface energy. All synthesized compounds were structurally analyzed via NMR, ESI-MS, and FTIR. The characterized reactive substances were coated on paper, stainless steel, and beech wood to investigate their suitability for forming thin layers. The paper dip coating verified the reactive diluting properties of M3HBMMA, resulting in the average formed coating deviation decrease (87.5% for undiluted MRO and 28.0% for 50 wt % M3HBMMA containing MRO). Also, the additional cured thermoset weight decreased from 350 to 69 wt % for the same systems. The standardized bend test applied on the coated stainless steel specimens revealed the thermoset's flexibility and adhesion increase from a 12 ± 2° bending angle of 100% pure MRO to a 121 ± 2° bending angle measured for 40 wt % E3HBMMA containing the MRO-based thermoset. The coated beech wood samples underwent the standardized cross-hatch test investigating the substrate's coating quality. The 100% MRO reached a level 1 rating (second worst), while the system with 40 wt % of MISD obtained a level 5 rating (the best).
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Affiliation(s)
- Vojtěch Jašek
- Institute
of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, 61200 Brno, Czech Republic
| | - Jan Fučík
- Institute
of Environmental Chemistry, Faculty of Chemistry, Brno University of Technology, 612 00 Brno, Czech
Republic
| | - Otakar Bartoš
- Institute
of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, 61200 Brno, Czech Republic
| | - Silvestr Figalla
- Institute
of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, 61200 Brno, Czech Republic
| | - Radek Přikryl
- Institute
of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, 61200 Brno, Czech Republic
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Keith M, Koller M, Lackner M. Carbon Recycling of High Value Bioplastics: A Route to a Zero-Waste Future. Polymers (Basel) 2024; 16:1621. [PMID: 38931972 PMCID: PMC11207349 DOI: 10.3390/polym16121621] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/14/2024] [Revised: 06/03/2024] [Accepted: 06/04/2024] [Indexed: 06/28/2024] Open
Abstract
Today, 98% of all plastics are fossil-based and non-biodegradable, and globally, only 9% are recycled. Microplastic and nanoplastic pollution is just beginning to be understood. As the global demand for sustainable alternatives to conventional plastics continues to rise, biobased and biodegradable plastics have emerged as a promising solution. This review article delves into the pivotal concept of carbon recycling as a pathway towards achieving a zero-waste future through the production and utilization of high-value bioplastics. The review comprehensively explores the current state of bioplastics (biobased and/or biodegradable materials), emphasizing the importance of carbon-neutral and circular approaches in their lifecycle. Today, bioplastics are chiefly used in low-value applications, such as packaging and single-use items. This article sheds light on value-added applications, like longer-lasting components and products, and demanding properties, for which bioplastics are increasingly being deployed. Based on the waste hierarchy paradigm-reduce, reuse, recycle-different use cases and end-of-life scenarios for materials will be described, including technological options for recycling, from mechanical to chemical methods. A special emphasis on common bioplastics-TPS, PLA, PHAs-as well as a discussion of composites, is provided. While it is acknowledged that the current plastics (waste) crisis stems largely from mismanagement, it needs to be stated that a radical solution must come from the core material side, including the intrinsic properties of the polymers and their formulations. The manner in which the cascaded use of bioplastics, labeling, legislation, recycling technologies, and consumer awareness can contribute to a zero-waste future for plastics is the core topics of this article.
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Affiliation(s)
- Matthew Keith
- School of Chemical Engineering, University of Birmingham, Birmingham B15 2TT, UK;
| | - Martin Koller
- Institute of Chemistry, NAWI Graz, University of Graz, 8010 Graz, Austria;
| | - Maximilian Lackner
- Go!PHA, Oudebrugsteeg 9, 1012 JN Amsterdam, The Netherlands
- University of Applied Sciences Technikum Wien, Hoechstaedtplatz 6, 1200 Vienna, Austria
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Shi C, Quinn EC, Diment WT, Chen EYX. Recyclable and (Bio)degradable Polyesters in a Circular Plastics Economy. Chem Rev 2024; 124:4393-4478. [PMID: 38518259 DOI: 10.1021/acs.chemrev.3c00848] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/24/2024]
Abstract
Polyesters carrying polar main-chain ester linkages exhibit distinct material properties for diverse applications and thus play an important role in today's plastics economy. It is anticipated that they will play an even greater role in tomorrow's circular plastics economy that focuses on sustainability, thanks to the abundant availability of their biosourced building blocks and the presence of the main-chain ester bonds that can be chemically or biologically cleaved on demand by multiple methods and thus bring about more desired end-of-life plastic waste management options. Because of this potential and promise, there have been intense research activities directed at addressing recycling, upcycling or biodegradation of existing legacy polyesters, designing their biorenewable alternatives, and redesigning future polyesters with intrinsic chemical recyclability and tailored performance that can rival today's commodity plastics that are either petroleum based and/or hard to recycle. This review captures these exciting recent developments and outlines future challenges and opportunities. Case studies on the legacy polyesters, poly(lactic acid), poly(3-hydroxyalkanoate)s, poly(ethylene terephthalate), poly(butylene succinate), and poly(butylene-adipate terephthalate), are presented, and emerging chemically recyclable polyesters are comprehensively reviewed.
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Affiliation(s)
- Changxia Shi
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523, United States
| | - Ethan C Quinn
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523, United States
| | - Wilfred T Diment
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523, United States
| | - Eugene Y-X Chen
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523, United States
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Jašek V, Fučík J, Krhut J, Mravcova L, Figalla S, Přikryl R. A Study of Isosorbide Synthesis from Sorbitol for Material Applications Using Isosorbide Dimethacrylate for Enhancement of Bio-Based Resins. Polymers (Basel) 2023; 15:3640. [PMID: 37688269 PMCID: PMC10490356 DOI: 10.3390/polym15173640] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/10/2023] [Revised: 08/29/2023] [Accepted: 08/30/2023] [Indexed: 09/10/2023] Open
Abstract
Bio-based cross-linkers can fulfill the role of enhancing additives in bio-sourced curable materials that do not compare with artificial resin precursors. Isosorbide dimethacrylate (ISDMMA) synthesized from isosorbide (ISD) can serve as a cross-linker from renewable sources. Isosorbide is a bicyclic carbon molecule produced by the reaction modification of sorbitol and the optimal conditions of this reaction were studied in this work. The reaction temperature of 130 °C and 1% w/w amount of para-toluenesulfonic acid (p-TSA) were determined as optimal and resulted in a yield of 81.9%. Isosorbide dimethacrylate was synthesized via nucleophilic substitution with methacrylic anhydride (MAA) with the conversion of 94.1% of anhydride. Formed ISD and ISDMMA were characterized via multiple verification methods (FT-IR, MS, 1H NMR, and XRD). Differential scanning calorimetry (DSC) proved the curability of ISDMMA (activation energy Ea of 146.2 kJ/mol) and the heat-resistant index of ISDMMA (Ts reaching value of 168.9) was determined using thermogravimetric analysis (TGA). Characterized ISDMMA was added to the precursor mixture containing methacrylated alkyl 3-hydroxybutyrates (methyl ester M3HBMMA and ethyl ester E3HBMMA), and the mixtures were cured via photo-initiation. The amount of ISDMMA cross-linker increased all measured parameters obtained via dynamic mechanical analysis (DMA), such as storage modulus (E') and glass transition temperature (Tg), and the calculated cross-linking densities (νe). Therefore, the enhancement influence of bio-based ISDMMA on resins from renewable sources was confirmed.
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Affiliation(s)
- Vojtěch Jašek
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, 61200 Brno, Czech Republic; (S.F.); (R.P.)
| | - Jan Fučík
- Institute of Environmental Chemistry, Faculty of Chemistry, Brno University of Technology, 61200 Brno, Czech Republic; (J.F.); (L.M.)
| | - Jiří Krhut
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, 61200 Brno, Czech Republic; (S.F.); (R.P.)
| | - Ludmila Mravcova
- Institute of Environmental Chemistry, Faculty of Chemistry, Brno University of Technology, 61200 Brno, Czech Republic; (J.F.); (L.M.)
| | - Silvestr Figalla
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, 61200 Brno, Czech Republic; (S.F.); (R.P.)
| | - Radek Přikryl
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, 61200 Brno, Czech Republic; (S.F.); (R.P.)
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Kriswantoro JA, Chu CY, Chang TR, Pai HJ, Chang CK, Chiu YP. Comparison of thermal alkaline pretreatment and zinc acetate-catalyzed methanolysis (MtOH-ZnOAc) for anaerobic digestion of bioplastic waste. BIORESOURCE TECHNOLOGY 2023; 377:128959. [PMID: 36965583 DOI: 10.1016/j.biortech.2023.128959] [Citation(s) in RCA: 9] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/30/2023] [Revised: 03/20/2023] [Accepted: 03/22/2023] [Indexed: 06/18/2023]
Abstract
The aim of this work was to study the effect of thermal alkaline pretreatment and zinc acetate-catalyzed methanolysis (MtOH-ZnOAc) in biogas production from bioplastic in anaerobic digestion. The pretreated bioplastic with MtOH-ZnOAc performs efficient solubilization and produced 205.7 ± 6.9 mL/g CODadded, which is higher than thermal alkaline degradation. The mesophilic condition produces more than 79% higher biogas compared with the thermophilic condition with the diluted pretreated bioplastic by 30 times. The kinetic study was well fit the experimental data and showed the correlation between cumulative biogas, production rate, and lag phase with mono- and two-stage system in batch fermentation. The two-stage system produced 315.6 ± 7.7 mL/g CODadded which was higher 67.2 ± 2.02 than the mono-stage system. Methanosaetaceae predominates among the Archaea, which are primarily responsible for methanogenesis, showing a contribution to a higher biogas production rate.
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Affiliation(s)
- Jayen Aris Kriswantoro
- Ph.D. Program of Mechanical and Aeronautical Engineering, Feng Chia University, Taiwan; Institute of Green Products, Feng Chia University, Taiwan; School of Life Sciences and Technology, Institut Teknologi Bandung (ITB), Indonesia
| | - Chen-Yeon Chu
- Ph.D. Program of Mechanical and Aeronautical Engineering, Feng Chia University, Taiwan; Institute of Green Products, Feng Chia University, Taiwan; Institute of Atmospheric Pollution Research (IIA), CNR, Italy.
| | - Ting-Rui Chang
- Institute of Green Products, Feng Chia University, Taiwan; Department of Mechanical and Computer-Aided Engineering, Feng Chia University, Taiwan
| | - Hao-Jen Pai
- Institute of Green Products, Feng Chia University, Taiwan; Department of Mechanical and Computer-Aided Engineering, Feng Chia University, Taiwan
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