Exploring Fully Biobased Adhesives: Sustainable Kraft Lignin and 5-HMF Adhesive for Particleboards

Development and Application of a Lignin-Based Polyol for Sustainable Reactive Polyurethane Adhesives Synthesis

In response to the environmental impacts of conventional polyurethane adhesives derived from fossil fuels, this study introduces a sustainable alternative utilizing lignin-based polyols extracted from rice straw through a process developed at INESCOP. This research explores the partial substitution of traditional polyols with lignin-based equivalents in the synthesis of reactive hot melt polyurethane adhesives (HMPUR) for the footwear industry. The performance of these eco-friendly adhesives was rigorously assessed through Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), rheological analysis, and T-peel tests to ensure their compliance with relevant industry standards. Preliminary results demonstrate that lignin-based polyols can effectively replace a significant portion of fossil-derived polyols, maintaining essential adhesive properties and marking a significant step towards more sustainable adhesive solutions. This study not only highlights the potential of lignin in the realm of sustainable adhesive production but also emphasises the valorisation of agricultural by-products, thus aligning with the principles of green chemistry and sustainability objectives in the polymer industry.

High-Performance Engineered Composites Biofabrication Using Fungi

Various natural polymers offer sustainable alternatives to petroleum-based adhesives, enabling the creation of high-performance engineered materials. However, additional chemical modifications and complicated manufacturing procedures remain unavoidable. Here, a sustainable high-performance engineered composite that benefits from bonding strategies with multiple energy dissipation mechanisms dominated by chemical adhesion and mechanical interlocking is demonstrated via the fungal smart creative platform. Chemical adhesion is predominantly facilitated by the extracellular polymeric substrates and glycosylated proteins present in the fungal outer cell walls. The dynamic feature of non-covalent interactions represented by hydrogen bonding endows the composite with extensive unique properties including healing, recyclability, and scalable manufacturing. Mechanical interlocking involves multiple mycelial networks (elastic modulus of 2.8 GPa) binding substrates, and the fungal inner wall skeleton composed of chitin and β-glucan imparts product stability. The physicochemical properties of composite (modulus of elasticity of 1455.3 MPa, internal bond strength of 0.55 MPa, hardness of 82.8, and contact angle of 110.2°) are comparable or even superior to those of engineered lignocellulosic materials created using petroleum-based polymers or bioadhesives. High-performance composite biofabrication using fungi may inspire the creation of other sustainable engineered materials with the assistance of the extraordinary capabilities of living organisms.

Silver Ions Drive Ordered Self-Assembly Mechanisms and Inherent Properties of Lignin Nanoflowers

Designing anisotropic lignin-based particles and promoting the high-value utilization of lignin have nowadays drawn much attention from scientists. However, systematic studies addressing the self-assembly mechanisms of anisotropic lignin-based particles are scarce. In this work, an interaction including the electrostatic forces and chelating forces between lignin and Ag+ was regulated via carboxymethylation modification. Subsequently, the aggregation morphology of carboxymethylated lignin in a Ag+ solution was observed via SEM. The result showed that a large number of Ag+ intercalated into the lignin molecules when the grafting degree of the carboxyl groups increased from 0.17 mmol/g to 0.53 mmol/g, which caused the lignin molecules to gradually transform from disordered blocks to ordered layers. Dynamics research indicated that the adsorption process of Ag+ in carboxymethylated lignin conforms to the Pseudo-first-order kinetic model. The saturated adsorption amount of Ag+ in the carboxymethylated lignin reached 1981.7 mg/g when the grafting rate of carboxyl groups increased to 0.53 mmol/g, which then fully intercalated into lignin molecules and formed a layered structure. The thermodynamic parameters showed that the thermal adsorption process conforms to the Langmuir model, which indicates that Ag+ is monolayer-adsorbed and intercalated into lignin molecules. Meanwhile, the ΔH values are more than 0, which suggests that this adsorption process is a endothermic reaction and that a higher temperature is conducive to an adsorption reaction. Therefore, self-assembly of lignin in a Ag+ solution under 70 °C is more conducive to the formation of a nanoflower structure, which is consistent with our experimental result. Finally, pH-responsive Pickering emulsions were successfully prepared using a lignin-based nanoflowers, which demonstrated their potential as a catalytic platform in the interface catalysis field. This work offers a deeper understanding into the formation mechanism of anisotropic lignin-based nanoflowers and hopes to be helpful for designing and preparing anisotropic lignin-based particles.