Membrane Fouling Characteristics of a Side-Stream Tubular Anaerobic Membrane Bioreactor (AnMBR) Treating Domestic Wastewater

The most important technologies and highlights for biogas production worldwide

Bioenergy or green fuel has been considered the fuel of the future for being a type of renewable energy that contributes to the preservation of the environment as it helps to reduce greenhouse gas emissions. In this way, biogas offers a potential alternative to fossil fuels from anaerobic digestion (AD) bioprocess, which allows the action of several microorganisms in the transformation of substrates into biogas and secondary bioproducts. Over the years, researchers have discussed that low yields in AD are associated with different factors such as type of wastewater, reactor configuration, substrate concentration, temperature, organic loading rates, and biomass concentration inside of the reactor. In this way, to better conduct the AD, studies point to the reactor configuration as one of the factors in the determination of high biogas production for a long period. Understanding and knowing the type of reactor and how the parameters such as biomass accumulation and immobilization, pH, or temperature occur in the system would provide information and can help to improve the bioenergy production in different systems. Moreover, research opportunities about different technologies are essential for the anaerobic digestion of many substrates and the stability of interest production. Thus, this type of scientific study gives a broad overview of the principal systems used in the AD process and information about the circular economy in the production of biogas in the world. Important considerations are highlighted.Implications: The review paper provides information about the scenario of biogas in the world state-of-art and the biogas production from AD. Afterward, an extensive analysis of different and principal types of reactors applied to the AD process, aimed at presenting an overview of the advantages and disadvantages of each configuration intending to gain new insights to improve traditional reactors or propose novel ones. This article enables us to have a perspective about the different technologies available and about new alternatives from an operational point of view for bioenergy from AD, not only in bench studies or pilot scale studies but also at an industrial level. Thus, this type of scientific study gives a broad overview of the principal systems used in the AD process and information about the circular economy in the production of biogas in the world.

Enhancing Rubber Industry Wastewater Treatment through an Integrated AnMBR and A/O MBR System: Performance, Membrane Fouling Analysis, and Microbial Community Evolution

This study explores the effectiveness of an integrated anaerobic membrane bioreactor (AnMBR) coupled with an anoxic/oxic membrane bioreactor (A/O MBR) for the treatment of natural rubber industry wastewater with high sulfate, ammonia, and complex organic contents. This study was conducted at the lab-scale over a duration of 225 days to thoroughly investigate the efficiency and sustainability of the proposed treatment method. With a hydraulic retention time of 6 days for the total system, COD reductions were over 98%, which reduced the influent from 22,158 ± 2859 mg/L to 118 ± 74 mg/L of the effluent. The system demonstrates average NH3-N, TN, and total phosphorus (TP) removal efficiencies of 72.9 ± 5.7, 72.8 ± 5.6, and 71.3 ± 9.9, respectively. Despite an average whole biological system removal of 50.6%, the anaerobic reactor eliminated 44.9% of the raw WW sulfate. Analyses of membrane fouling revealed that organic fouling was more pronounced in the anaerobic membrane, whereas aerobic membrane fouling displayed varied profiles due to differential microbial and oxidative activities. Key bacterial genera, such as Desulfobacterota in the anaerobic stage and nitrifiers in the aerobic stage, are identified as instrumental in the biological processes. The microbial profile reveals a shift from methanogenesis to sulfide-driven autotrophic denitrification and sulfammox, with evidence of an active denitrification pathway in anaerobic/anoxic conditions. The system showcases its potential for industrial application, underpinning environmental sustainability through improved wastewater management.

Predictive modeling based on artificial neural networks for membrane fouling in a large pilot-scale anaerobic membrane bioreactor for treating real municipal wastewater

Membrane fouling is the primary obstacle to applying anaerobic membrane bioreactors (AnMBRs) in municipal wastewater treatment. This issue holds critical significance as efficient wastewater treatment serves as a cornerstone for achieving environmental sustainability. This study uses machine learning to predict membrane fouling, taking advantage of rapid computational and algorithmic advances. Based on the 525-day operation data of a large pilot-scale AnMBR for treating real municipal wastewater, regression prediction was realized using multilayer perceptron (MLP) and long short-term memory (LSTM) artificial neural networks under substantial variations in operating conditions. The models involved employing the organic loading rate, suspended solids concentration, protein concentration in extracellular polymeric substance (EPSp), polysaccharide concentration in EPS (EPSc), reactor temperature, and flux as input features, and transmembrane pressure as the prediction target output. Hyperparameter optimization enhanced the regression prediction accuracies, and the rationality and utility of the MLP model for predicting large-scale AnMBR membrane fouling were confirmed at global and local levels of interpretability analysis. This work not only provides a methodological advance but also underscores the importance of merging environmental engineering with computational advancements to address pressing environmental challenges.

High-solid co-digestion performance of lipids and food waste by mesophilic hollow fiber anaerobic membrane bioreactor

The co-digestion performance of mesophilic (37℃) hollow fiber anaerobic membrane bioreactor (HF-AnMBR) in treating high-solid lipids and food waste (FW) for 180 days was investigated. The organic loading rate (OLR) was increased from 2.33 to 14.64 g-chemical oxygen demand (COD) /L/d by increasing the lipids/FW from 10%, 30%, and 50% on dry based. The COD conversion efficiency for methane was 83.13%, 84.85%, 82.63%, and 84.30%, and the sludge growth rate was 0.001, 0.097, 0.065, 0.016 g TS/g COD at OLR of 2.33, 9.36, 12.76 and 14.64 g-COD/L/d, respectively. The COD, proteins, and carbohydrates concentrations in permeate were stable, with an average of 2.25, 0.50, and 0.18 g/L, respectively. The long-term stable performance of the HF-AnMBR indicated that this study will help guide application of the co-digestion of lipids and food waste.

In-situ membrane fouling control and performance improvement by adding materials in anaerobic membrane bioreactor: A review

Anaerobic membrane bioreactor (AnMBR) is a promising treatment technique for various types of wastewaters, and is preferred over other conventional aerobic and anaerobic methods. However, membrane fouling is considered a bottleneck in AnMBR system, which technically blocks membrane pores by numerous inorganics, organics, and other microbial substances. Various materials can be added in AnMBR to control membrane fouling and improve anaerobic digestion, and studies reporting the materials addition for this purpose are hereby systematically reviewed. The mechanism of membrane fouling control including compositional changes in extracellular polymeric substances (EPSs) and soluble microbial products (SMPs), materials properties, stimulation of antifouling microbes and alteration in substrate properties by material addition are thoroughly discussed. Nonetheless, this study opens up new research prospects to control membrane fouling of AnMBR, engineered by material, including compositional changes of microbial products (EPS and SMP), replacement of quorum quenching (QQ) by materials, and overall improvement of reactor performance. Regardless of the great research progress achieved previously in membrane fouling control, there is still a long way to go for material-mediated AnMBR applications to be undertaken, particularly for materials coupling, real scale application and molecular based studies on EPSs and SMPs, which were proposed for future researches.

Material mass balance and elemental flow analysis in a submerged anaerobic membrane bioreactor for municipal wastewater treatment towards low-carbon operation and resource recovery

The anaerobic membrane bioreactor (AnMBR) has gained huge attention as a municipal wastewater (MWW) treatment process that combined high organics removal, a low sludge yield and bioenergy recovery. In this study, a 20 L AnMBR was set up and operated steadily for 70 days in temperate conditions with an HRT of 6 h and a flux of 12 LMH for the treatment of real MWW, focusing on the behavior of the major elements (C, N, P and S) from an elemental balance perspective. The results showed that the AnMBR achieved more than 85 % COD removal, a low sludge yield (0.081 gVSS/gCOD_removed) and high methane production (0.31 L-CH₄/gCOD_removed) close to the theoretical value. The elemental flow analysis revealed that the AnMBR converted 77 % of the influent COD to methane (57 % gaseous and 20 % dissolved) and 6 % of the COD for sludge production. In addition, the AnMBR converted 34 % of the total carbon to energy-generated carbon, and only 3 % was in the form of CO₂ in the biogas for further upgradation, which was in line with the concept of carbon neutrality. Since little nitrogen or phosphorus were removed, the permeate was nutrient-rich and further treatment to recover the nutrients would be required. This study illustrates the superior performance of the AnMBR for MWW treatment with a microscopic view of elemental behavior and provides a reference for implementing the mainstream AnMBR process in carbon-neutral wastewater treatment plants.

Unveiling the characterization and development of prokaryotic community during the start-up and long-term operation of a pilot-scale anaerobic membrane bioreactor for the treatment of real municipal wastewater

The anaerobic membrane bioreactor (AnMBR) is a promising sustainable process and technology for the treatment of municipal wastewater from the perspective of carbon neutrality. In this study, a large pilot-scale AnMBR was constructed and the microbial community development of the anaerobic digested sludge in the AnMBR was determined during the treatment of municipal wastewater. The AnMBR system was conducted for 217 days during a long-term operation with the feed of real municipal wastewater. The characterization and dynamics of the microorganisms revealed that a stable prokaryotic community was gradually achieved. In the community of methane-producing archaea (or methanogens), the acetotrophic methanogen Methanosaeta was significantly enriched at an ambient temperature of 25 °C with an overwhelming relative abundance in the entire community. The abundance of Methanosaeta was even higher than the most abundant bacterial phyla Chloroflexi, Firmicutes, Proteobacteria and Bacteroidetes. This phenomenon is quite different from that found in other typical anaerobic systems. The massive enrichment of methanogens is the key to maintaining stable methane production in the treatment of municipal wastewater by the AnMBR. The interspecies cooperation of major functional bacterial groups including protein/carbohydrate/cellulose-degrading (genera Anaerovorax, Aminomonas, Levilinea, Flexilinea and Ruminococcus etc.), sulfate-reducing (Desulfovibrio and Desulfomicrobium etc.) and syntrophic (Syntrophorhabdus and Syntrophus etc.) bacteria with acetotrophic and hydrogenotrophic archaea enhances the stability of reactor operation and help to acclimate the entire prokaryotic community to the characteristics of real municipal wastewater.

Anaerobic Membrane Bioreactors for Municipal Wastewater Treatment: A Literature Review

Currently, there is growing scientific interest in the development of more economic, efficient and environmentally friendly municipal wastewater treatment technologies. Laboratory and pilot-scale surveys have revealed that the anaerobic membrane bioreactor (AnMBR) is a promising alternative for municipal wastewater treatment. Anaerobic membrane bioreactor technology combines the advantages of anaerobic processes and membrane technology. Membranes retain colloidal and suspended solids and provide complete solid–liquid separation. The slow-growing anaerobic microorganisms in the bioreactor degrade the soluble organic matter, producing biogas. The low amount of produced sludge and the production of biogas makes AnMBRs favorable over conventional biological treatment technologies. However, the AnMBR is not yet fully mature and challenging issues remain. This work focuses on fundamental aspects of AnMBRs in the treatment of municipal wastewater. The important parameters for AnMBR operation, such as pH, temperature, alkalinity, volatile fatty acids, organic loading rate, hydraulic retention time and solids retention time, are discussed. Moreover, through a comprehensive literature survey of recent applications from 2009 to 2021, the current state of AnMBR technology is assessed and its limitations are highlighted. Finally, the need for further laboratory, pilot- and full-scale research is addressed.

Anaerobic membrane bioreactors for wastewater treatment: Challenges and opportunities

Anaerobic membrane bioreactors (AnMBRs) have become a new mature technology and entered into the wastewater market, but there are several challenges to be addressed for wide applications. In this review, we discuss challenges and potentials of AnMBRs focusing on wastewater treatment. Nitrogen and dissolved methane control, membrane fouling and its control, and membrane associated cost including energy consumption are main bottlenecks to facilitating AnMBR application in wastewater treatment. Accumulation of dissolved methane in AnMBR permeate decreases the benefit of methane energy and contributes to methane gas emissions to atmosphere. Separate control units for nitrogen and dissolved methane add system complexity and increase capital and operating and maintenance (O & M) costs in AnMBR-centered wastewater treatment. Alternatively, methane-based denitrification can be an ideal nitrogen control process due to simultaneous removal of nitrogen and dissolved methane. Membrane fouling and energy associated with membrane fouling control are major limitations, in addition to membrane cost. More efforts are required to decrease capital and O & M costs associated with the control of dissolved methane nitrogen and membrane fouling to facilitate AnMBRs for wastewater treatment. PRACTITIONER POINTS: AnMBRs can accelerate anaerobic wastewater treatment including dilute wastewater. Nitrogen and dissolved methane control is detrimental for AnMBR application to wastewater treatment. Membrane biofilm reactors using gas-permeable membranes are suitable for simultaneous nitrogen and dissolved methane control. High capital and O & M costs from membranes are a major bottleneck to wide application of AnMBRs. Dynamic membranes could be an option to reduce capital and O & M costs for AnMBRs.

Sludge yield and degradation of suspended solids by a large pilot-scale anaerobic membrane bioreactor for the treatment of real municipal wastewater at 25 °C

Sludge yield and suspended solid are important factors concerned in the anaerobic treatment of municipal wastewater. In this study, a large pilot-scale anaerobic membrane bioreactor (AnMBR) was constructed for effectively treating real municipal wastewater at an ambient temperature of 25 °C. The sludge yield and the degradation of influent suspended solids were evaluated during the long-term operation of the AnMBR. This reactor with 5.0 m³ effective volume is the largest one-stage submerged AnMBR that has ever been used to treat municipal wastewater. During the long-term operation of 217 days, this AnMBR obtained excellent COD and BOD₅ removal efficiency over 90%. Stable biogas production was also successfully obtained from treating municipal wastewater. The sludge yield of the AnMBR was approximately 0.19-0.26 g MLSS g^-1 COD removed for the treatment of real municipal wastewater. The shortest SRT of the AnMBR was calculated as 29 days for an HRT of 6 h at an empirical MLSS of 10 g L^-1. While the influent suspended solid (SS) contained in the municipal wastewater was completely removed by the AnMBR, only 57%-66% of the influent SS was degraded. The rest of influent SS was directly converted to MLSS instead of being degraded. The AnMBR maintained a stable membrane filtration using a hollow-fiber membrane with a total area of 72 m², realizing a flux of 2.75-17.83 LMH, and the mean transmembrane pressure (TMP) was 0.9-23.5 kPa. An online chemical backwash cleaning system helped to lower the TMP timely using sodium hypochlorite and citric acid when the TMP increased rapidly and reached the rated limit of membrane. This is the first report on demonstrating the successful operation and detailed performance of a large pilot-scale AnMBR applied to the treatment of real municipal wastewater.

Large pilot-scale submerged anaerobic membrane bioreactor for the treatment of municipal wastewater and biogas production at 25 °C

The aim of this work was to demonstrate the operation of a large pilot-scale submerged anaerobic membrane bioreactor (5.0 m³) for biogas production from municipal wastewater at ambient temperature of 25 °C. To the best of our knowledge, this is the largest one-stage submerged AnMBR that has ever been reported. This AnMBR realized a hydraulic retention time (HRT) of 6 h and a treatment capacity of 20 m³ d^-1, obtaining excellent effluent quality with COD removal efficiency over 90% and BOD₅ removal over 95%. The biogas yield of the AnMBR was 0.25-0.27 L g^-1 removed COD and 0.09-0.10 L L^-1 raw wastewater. The methane content of the biogas was at the range of 75%-81%. The COD and nitrogen mass balance were also identified based on long-term operation. The hollow-fiber membrane module realized a flux of 2.75-17.83 LMH. An online backwash chemical cleaning system helped to lower the transmembrane pressure timely.

Diversity of Acyl Homoserine Lactone Molecules in Anaerobic Membrane Bioreactors Treating Sewage at Psychrophilic Temperatures

This study explores the types of acyl homoserine lactone (AHL) and their concentrations in different compartments of different conventional anaerobic bioreactors: (i) an upflow anaerobic membrane bioreactor (UAnMBR, biofilm/mixed liquor (sludge)); (ii) an anaerobic membrane bioreactor (AnMBR, biofilm/mixed liquor (sludge)); and (iii) an upflow sludge blanket (UASB, sludge only), all operating at 15 °C. Ten types of the AHL, namely C4-HSL, 3-oxo-C4-HSL, C6-HSL, 3-oxo-C6-HSL, C8-HSL, 3-oxo-C8-HSL, C10-HSL, 3-oxo-C10-HSL, C12-HSL, and 3-oxo-C12-HSL, which were investigated in this study, were found in UAnMBR and UASB, whilst only six of them (C4-HSL, 3-oxo-C4-HSL, C8-HSL, C10-HSL, 3-oxo-C10-HSL, and C12-HSL) were found in AnMBR. Concentrations of total AHL were generally higher in the biofilm than the sludge for both membrane bioreactors trialed. C10-HSL was the predominant AHL found in all reactors (biofilm and sludge) followed by C4-HSL and C8-HSL. Overall, the UAnMBR biofilm and sludge had 10-fold higher concentrations of AHL compared to the AnMBR. C10-HSL was only correlated with bacteria (p < 0.05), whilst other types of AHL were correlated with both bacteria and archaea. This study improves our understanding of AHL-mediated Quorum Sensing (QS) in the biofilms/sludge of UAnMBR and AnMBR, and provides new information that could contribute to the development of quorum quenching anti-fouling strategies in such systems.

Optimization of In Situ Backwashing Frequency for Stable Operation of Anaerobic Ceramic Membrane Bioreactor

The cost-effective and stable operation of an anaerobic ceramic membrane bioreactor (AnCMBR) depends on operational strategies to minimize membrane fouling. A novel strategy for backwashing, filtration and relaxation was optimized for stable operation of a side stream tubular AnCMBR treating domestic wastewater at the ambient temperature. Two in situ backwashing schemes (once a day at 60 s/day, and twice a day at 60 s × 2/day) maintaining 55 min filtration and 5 min relaxation as a constant were compared. A flux level over 70% of the initial membrane flux was stabilized by in situ permeate backwashing irrespective of its frequency. The in situ backwashing by permeate once a day was better for energy saving, stable membrane filtration and less permeate consumption. Ex situ chemical cleaning after 60 days’ operation was carried out using pure water, sodium hypochlorite (NaOCl), and citric acid as the order. The dominant cake layer was effectively reduced by in situ backwashing, and the major organic foulants were fulvic acid-like substances and humic acid-like substances. Proteobacteria, Firmucutes, Epsilonbacteria and Bacteroides were the major microbes attached to the ceramic membrane fouling layer which were effectively removed by NaOCl.

Filtration Performances of Different Polysaccharides in Microfiltration Process

Membrane technology has been widely applied for water treatment, while membrane fouling still remains a big challenge. The polysaccharides in extracellular polymeric substances (EPS) have been known as a significant type of foulant due to their high fouling propensity. However, polysaccharides have many varieties which definitely behave differently in membrane filtration. Therefore, in this study, different polysaccharides alginate sodium and xanthan gum were chosen to study their effects on membrane fouling in a wide concentration range. The results demonstrated that the filtration behaviors of alginate sodium and xanthan gum were completely different, which was due to their different molecular structures. Alginate had a small molecular weight and it was easy for alginate to penetrate membrane pores resulting in pore blocking. A series of concentrations of alginate including 5 mg/L, 10 mg/L, 20 mg/L, 30 mg/L, 40 mg/L, and 50 mg/L were examined and it was found that the permeate flux decline highly depended on the level of alginate in the feed water. While for the filtration of xanthan gum, the same concentration of xanthan gum led to more serious fouling than that observed in alginate, which might be due to its large molecule. In addition, calcium chloride was added in the solutions of both alginate and xanthan gum to examine the influence of a divalent cation on polysaccharide fouling. A “unimodal” peak can be observed in the fouling propensity caused by Ca2+ and alginate with increasing the concentration of alginate. Such a phenomenon was not found in the fouling of xanthan gum and Ca2+ led to more serious fouling for all concentrations of xanthan gum. In light of this, this study gave new insights into the fouling propensities of different polysaccharides.

Insights into the Fouling Propensities of Natural Derived Alginate Blocks during the Microfiltration Process

Membrane technology has been one of the most promising techniques to solve the water problem in future. Unfortunately, it suffers from the fouling problem which is ubiquitous in membrane systems. The origin of the bewilderments of the fouling problem lies in the lack of deep understanding. Recent studies have pointed out that the molecular structure of foulant affects its fouling propensity which has been ignored in the past. In this study, the filtration behaviors of alginate blocks derived from the same source were comprehensively explored. Alginate blocks share the same chemical composition but differ from each other in molecular structure. The alginate was first extracted from natural seaweed using calcium precipitation and ion-exchange methods. Extracted alginate was further fractionized into MG-, MM- and GG-blocks and the characteristics of the three blocks were examined by Fourier transform infrared spectroscopy (FTIR) and field emission scanning electron microscopy (FESEM) observations, and transparent exopolymer particles’ (TEPs) measurements. Results showed that MG-, MM- and GG-blocks had the same functional groups, but they showed different intermolecular interactions. TEP formation from MG-, MM- and GG-blocks revealed that the molecule crosslinking of them decreased in the order of MM-blocks > GG-blocks > MG-blocks. It was further found from microfiltration tests that these alginate blocks had completely different fouling propensities which can be explained by the TEP formation. TEPs would accumulate on membrane surfaces and worked as a pre-filter to avoid serious pore blocking of membrane. That all suggested that the membrane fouling was closely related to the molecular structure of foulant. It is expected that this study can provide useful insights into the fouling propensities of different types of polysaccharides during filtration processes.

Special Issue on “Membrane Materials, Performance and Processes”

This Special Issue on “Membrane Materials, Performance and Processes” of Processes provides a collection of interdisciplinary work representative of the current development in the fields ofmembrane science and technology [...]

Characterization and Dynamic Shift of Microbial Communities during Start-Up, Overloading and Steady-State in an Anaerobic Membrane Bioreactor

A lab-scale anaerobic membrane bioreactor (AnMBR) with a side stream tubular membrane was developed to treat synthetic domestic sewage to evaluate its performance and the dynamic shift of bacterial and archaeal communities during the start-up, steady-state, overloading and recovery periods of operation at mesophilic temperatures. During the start-up period, the bacterial and archaeal communities changed drastically, and Proteobacteria and Bacteroidetes predominated. During the steady-state period, the AnMBR exhibited excellent COD removal above 91%, and COD of the effluent was below 50 mg/L. High-throughput sequencing analysis results revealed that bacterial and archaeal communities shifted significantly from the start-up to the steady-state period, and that the Proteobacteria phylum predominated on days 140, 162 and 190, and the archaea community hydrogenotrophic methanogen genus Methanolinea (1.5–6.64%) predominated over the aceticlastic methanogen genus Methanothrix (1.35–3.07%). During the overloading period, significant changes occurred in microbial community on day 210, e.g., the phyla Bacteroidetes (30%), Proteobacteria (23%) and Firmicutes (18%) predominated and the archaeal community was completely suppressed, and Methanobrevibacter (0.7%) was the only methanogen genus that emerged in the overloading period. After a shock loading period, the microbial communities exhibited significant changes within the ranks of methanogens and shifted to dominance of the aceticlastic methanogen pathway. In addition, the TVFAs to alkalinity ratio in this study was suitable as an indicator of monitoring performance in the AnMBR operation.