Investigation of the Effect of Process Parameters on Bone Grinding Performance Based on On-Line Measurement of Temperature and Force Sensors

Multi-objective optimization of cortical bone grinding parameters based on particle swarm optimization

Grinding is a fundamental operation in craniotomy. Suitable grinding parameters will not only reduce force damage, but also ensure grinding efficiency. In this study, the regression equations of material removal rate and grinding force were obtained based on the theory of cortical bone grinding and full factorial test results, a multi-objective optimization based on the particle swarm algorithm was proposed for optimizing the grinding parameters: spindle speed, feed speed, and grinding depth in the grinding process. Two conflicting objectives, minimum grinding force and maximum material removal rate, were optimized simultaneously. The results revealed that the optimal grinding parameter combination and optimization results were as follows: spindle speed of 5000 rpm, feed rate of 60 mm/min, grinding depth of 0.6 mm, grinding force of 15.1 N, and material removal rate of 113.8 mm3/min. The parameter optimization result can provide theoretical guidance for selecting cortical bone grinding parameters in actual craniotomy.

Influence of Machining Parameters on Cutting and Chip-Formation Process during Cortical Bone Orthogonal Machining

Cortical bone machining is commonly used in craniofacial surgery. The shaping of bone surfaces requires a precise determination of the process’s complexity due to the cutting tool’s defined or undefined geometry. Therefore, research was carried out to assess the impact of the rake angle (γ), clearance angle and depth of cut (d) on the cortical bone machining process. Analysis was carried out based on the orthogonal cutting in three directions. The cutting tool shape was simplified, and the cutting forces and the chip-formation process were monitored. The highest values of the resultant cutting force and shear force were recorded for γ < 0. The specific cutting force decreases with the increase of d. Cutting in the transverse direction is characterized by the highest values of resultant cutting force and shear force. The coefficient of friction depends primarily on the d and takes a constant value or increases with the increase of γ. The tests showed that the chips are formed in the entire range of d ≥ 0.5 µm and create regular shapes for d ≥ 10 µm. The research novelty confirms that even negative cutting angles guarantee controlled cutting and can find wider application in surgical procedures.

Collaborative Control Method and Experimental Research on Robot-Assisted Craniomaxillofacial Osteotomy Based on the Force Feedback and Optical Navigation

Surgical robot has advantages in high accuracy and stability. But during the robot-assisted bone surgery, the lack of force information from surgical area and incapability of intervention from surgeons become the obstacle. The aim of the study is to introduce a collaborative control method based on the force feedback and optical navigation, which may optimally combine the excellent performance of surgical robot with clinical experiences of surgeons.

Cortical bone grinding mechanism modeling and experimental studyfor damage minimization in craniotomy

Craniotomy, as a part of neurosurgery, implies a safe opening of the skull with mechanical equipment. Grinding is a traditional machining method that can accurately and efficiently remove bone tissue. Aiming at low-damage and high-efficiency bone grinding, this study analyzed the kinematic law of a single abrasive grain during the grinding process. The theoretical model of grinding force was established based on the calculation of specific energy and friction force. The grinding test platform was set up, and the full factorial experimental design was performed to link the grinding force evolution with different processing parameters. The experimental results obtained on porcine femurs validated the model predictions where the grinding force grew with feed speed and grinding depth; it exhibited a decreasing trend with rotation speed, followed by increasing one.