Unveiling the restricted mobility of carbon nanotubes inside a long chain branched polymer matrix via probing the shear flow effects on the rheological and electrical properties of the filled systems

The present work has aimed at gaining a deeper understanding of the effects of shear flow on the behaviors of nano filler evolution inside linear and long chain branched polymer matrices. Accordingly, measurements consisting of transient start-up shear rheology coupled with small amplitude oscillatory sweep (SAOS) and dielectric tests were designed. Linear polypropylene (PPC) and polypropylene (PPH) with long chain branching (LCB) were chosen as the polymer matrices and carbon nanotubes (CNTs) as the nanofillers. The percolation threshold of the LCB PPH nanocomposites was found to be higher than for linear PPC, due to the high viscosity and elasticity of LCB PPH. A transient shear with different shear rates was imposed on the composites after which SAOS and electrical conductivity measurements were conducted. The liquid-solid transitions of the nanocomposites were found to be different and to depend on the shear flow conditions (shear rate). For the linear PPC, higher shear rates caused the filler network to break down while lower shear rates helped the nanofillers to agglomerate. Interestingly, for LCB PPH, both higher and lower pre-shear rates resulted in the breakup of the filler networks, which was due to the restricted mobility of the CNTs by the LCB. The confinement of the polymer chains to the CNTs and their aggregates made it difficult for the fillers to move thus causing the formed network to be easily destroyed even under slow and slight shears. Similarly, the trend was also found after shear flows as reflected by the increase and decrease of electrical conductivities.

Biosourced Multiphase Systems Based on Poly(Lactic Acid) and Polyamide 11 from Blends to Multi-Micro/Nanolayer Polymers Fabricated with Forced-Assembly Multilayer Coextrusion

The objective of the present study was to investigate multiphase systems based on polylactic acid (PLA) and polyamide 11 (PA11) from blends to multilayers. Firstly, PLA/PA11 blends compatibilized with a multifunctionalized epoxide, Joncryl, were obtained through reactive extrusion, and the thermal, morphological, rheological, and mechanical behaviors of these materials were investigated. The role of Joncryl as a compatibilizer for the PLA/PA11 system was demonstrated by the significant decrease in particle size and interfacial tension as well as by the tensile properties exhibiting a ductile behavior. Based on these findings, we were able to further clarify the effects of interdiffusion and diffuse interphase formation on the structure, rheology, and mechanics of compatible multilayered systems fabricated with forced-assembly multilayer coextrusion. The results presented herein aim to provide a deeper understanding of the interfacial properties, including the rheological, mechanical, and morphological behaviors, towards the control of the interface and confinement in multilayer polymers resulting from coextrusion, and also to permit their use in advanced applications.

Biaxial Orientation of PLA/PBAT/Thermoplastic Cereal Flour Sheets: Structure-Processing-Property Relationships

This paper investigates the biaxial stretchability of polylactic acid (PLA)/poly (butylene adipate co-terephthalate) (PBAT)/thermoplastic cereal flour (TCF) ternary blends with a PLA/PBAT ratio close to 60/40 and a constant TCF content. A twin-screw extrusion process was used to gelatinize the starch and devolatilize the water in order to obtain a water-free TCF, which was then blended into a compatibilized or non-compatibilized PLA/PBAT matrix, introduced in the molten state. These blends were subsequently cast into sheets and biaxially drawn using a biaxial laboratory stretcher. The prepared ternary blends were found to present a typical ductile behavior. Scanning electron micrography highlighted dispersion and adhesion properties in the PLA/PBAT/TCF blends, where two different phases were observed. Moreover, the addition of the thermoplastic cereal flour did not significantly affect the biaxial stretchability of the PLA/PBAT blends but was found to lower the maximum stress before breaking. The modification of the interfacial tension between PLA and PBAT with the compatibilizer Joncryl before mixing with TCF had no effect on the durability of the PLA/PBAT/TCF sheet. Still, it slightly increased the maximum of nominal stress before failure.

Study of Morphology, Rheology, and Dynamic Properties toward Unveiling the Partial Miscibility in Poly(lactic acid)-Poly(hydroxybutyrate-co-hydroxyvalerate) Blends

The purpose of the present work was to gain a fundamental understanding of how the composition and physico-chemical properties affect the rheology, morphology, miscibility, and thermal stability of poly(lactic acid) (PLA)-poly(hydroxybutyrate-co-hydroxyvalerate) (PHBV) biopolymer blends obtained by melt mixing. First, restricted processing conditions were chosen, due to the inherent thermal degradation of PHBV, as proven by rheological dynamic time sweep (DTS) measurements and size-exclusion chromatography (SEC). Based on this, the composition dependence of the blends was investigated using small-amplitude oscillatory shear rheology (SAOS), and the results were confirmed by scanning electron microscopy (SEM) analysis. Subsequently, the changes in glass transition temperatures (T_gs) from the molten to the solid state, as observed by DMA and DSC, were verified by coupling SAOS to dielectric relaxation spectroscopy (DRS). Herein, the thermo-rheological complexity of PLA/PHBV blends in the melt was revealed, especially for PLA-rich blends. Irregularly structured morphologies, caused by highly mismatched viscoelastic properties, illustrated the degree of partial miscibility. Moreover, the thermo-rheological complexity appeared in the molten state of the asymmetric PLA-rich phases could be correlated to the crystal-amorphous interfacial MWS polarization, because of the locally-induced phase separation and heterogeneity, and owing to the differences in their crystallization properties during cooling. The miscibility also suffered from the lower thermal stability of PLA and the even more unstable PHBV. Nevertheless, the melt-induced degradation process of the PLA/PHBV blends seemed to be responsible for some of the in situ self-compatibilization and plasticization mechanisms. As a result, the miscibility and thermo-rheological simplicity were improved for the intermediate and PHBV-rich compositions at low temperatures, since their properties were, to a large extent, governed by the significant degradation of PHBV. The present findings should increase the understanding of morphological changes in PLA/PHBV blends and help control their micro/nanostructure.

Mechanical behavior of 3D-printed PEEK and its application for personalized orbital implants with various infill patterns and densities

This study proposed a 3D-printed PEEK with a specific design to restore the damaged orbit shape. Such printed personalized implants are greatly affected by the process parameters, wherefore the effects of the nozzle temperatures, printing speed and layer thickness on the tensile properties were investigated based on the Taguchi approach. The optimal mechanical properties, i.e., the tensile strength and Young's modulus, were found to be 54.97 MPa and 2.67 GPa, respectively. These properties were obtained by adjusting the nozzle temperature to its high level (450 °C), while the layer thickness (0.1 mm) and printing speed (20 mm/s) were set to their low levels. Secondly, the mechanical behavior of a personalized orbital implant with these optimized properties was evaluated via finite elements analysis with various infill patterns and densities, at three thicknesses: 0.3, 0.5 and 0.7 mm. It was found that all thicknesses were acceptable for the 100% filling. For the honeycomb pattern, the thicknesses 0.5 and 0.7 mm were satisfactory with a fill rate of 70% and 55% whereas only the thickness of 0.7 mm was suitable for the 40% filling. The honeycomb pattern with 40% filling and a maximum stress (7.186 MPa) and strain (0.00627 mm) should be beneficial for light-weight orbital implants.

Recent Advances in the Interfacial Shear and Dilational Rheology of Polymer Systems: From Fundamentals to Applications

The study of the viscoelastic properties of polymer systems containing huge internal two-dimensional interfacial areas, such as blends, foams and multilayer films, is of growing interest and plays a significant role in a variety of industrial fields. Hence, interfacial rheology can represent a powerful tool to directly investigate these complex polymer–polymer interfaces. First, the current review summarizes the theoretical basics and fundamentals of interfacial shear rheology. Particular attention has been devoted to the double-wall ring (DWR), bicone, Du Noüy ring and oscillating needle (ISR) systems. The measurement of surface and interfacial rheological properties requires a consideration of the relative contributions of the surface stress arising from the bulk sub-phases. Here, the experimental procedures and methodologies used to correct the numerical data are described considering the viscoelastic nature of the interface. Second, the interfacial dilational rheology is discussed, starting with the theory and underlying principles. In particular, the Langmuir trough method, the oscillating spinning drop technique and the oscillating pendant drop technique are investigated. The major pioneering studies and latest innovations dedicated to interfacial rheology in both shear and dilatation–compression are highlighted. Finally, the major challenges and limits related to the development of high-temperature interfacial rheology at the molten state are presented. The latter shows great potential for assessing the interfaces of polymer systems encountered in many high-value applications.

Rheology and Processing of Polymers

I am so glad to share with you our Special Issue entitled 'Rheology and Processing of Polymers', which covers the latest developments in the field of rheology and polymer processing, highlighting cutting-edge research focusing on the processing of advanced polymers and their composites [...].

A Journey from Processing to Recycling of Multilayer Waste Films: A Review of Main Challenges and Prospects

In a circular economy context with the dual problems of depletion of natural resources and the environmental impact of a growing volume of wastes, it is of great importance to focus on the recycling process of multilayered plastic films. This review is dedicated first to the general concepts and summary of plastic waste management in general, making emphasis on the multilayer films recycling process. Then, in the second part, the focus is dealing with multilayer films manufacturing process, including the most common materials used for agricultural applications, their processing, and the challenges of their recycling, recyclability, and reuse. Hitherto, some prospects are discussed from eco-design to mechanical or chemical recycling approaches.

Model Composites Based on Poly(lactic acid) and Bioactive Glass Fillers for Bone Regeneration

Poly(l-lactide-co-d,l-lactide) PDLA/45S5 Bioglass® (BG) composites for medical devices were developed using an original approach based on a thermal treatment of BG prior to processing. The aim of the present work is to gain a fundamental understanding of the relationships between the morphology, processing conditions and final properties of these biomaterials. A rheological study was performed to evaluate and model the PDLA/BG degradation during processing. The filler contents, as well as their thermal treatments, were investigated. The degradation of PDLA was also investigated by Fourier transform infrared (FTIR) spectroscopy, size-exclusion chromatography (SEC) and mechanical characterization. The results highlight the value of thermally treating the BG in order to control the degradation of the polymer during the process. The present work provides a guideline for obtaining composites with a well-controlled particle dispersion, optimized mechanical properties and limited degradation of the PDLA matrix.

Critical Role of Interfacial Diffusion and Diffuse Interphases Formed in Multi-Micro-/Nanolayered Polymer Films Based on Poly(vinylidene fluoride) and Poly(methyl methacrylate)

It is known that the macroscopic properties of multilayer polymer films are largely dominated by the diffuse interphase formed via interfacial diffusion between neighboring layers. However, not much is known about the origin of this effect. In this work, we reveal the role of interfacial diffusion and the diffuse interphase development in multilayer polymer films, based on a compatible poly(vinylidene fluoride)/poly(methyl methacrylate) system fabricated by forced-assembly micro-/nanolayer coextrusion. Interestingly, the layer morphology is found to prevail in all investigated multilayer films, even for the nanolayered system where the interdiffusion is substantial. It is also demonstrated that, in the presence of macromolecular and geometrical confinements, interfacial diffusion significantly alters the crystalline morphology and microstructure of the resulting micro-/nanolayered films, which leads to quantitatively different dielectric and rheological properties. More importantly, the combination of dielectric relaxation spectroscopy and energy-dispersive X-ray analysis further reveals that multiple diffuse interphases with various length scales exist in the multilayer structures. The presence of these multiple interphases is explained in terms of a proposed physical picture for the interdiffusion of fast-mode mechanism occurring in the coextrusion process, and their length scales (i.e., interphase thicknesses) are further mapped quantitatively. These findings provide new insights into the effects of interfacial diffusion and diffuse interphases toward tailoring interfaces/interphases in micro-/nanolayered polymer structures and for their advanced applications.

Interfacial Tension Properties in Biopolymer Blends: From Deformed Drop Retraction Method (DDRM) to Shear and Elongation Rheology-Application to Blown Film Extrusion

Shear and elongation rheology have been used in order to quantify the interfacial tension properties of PLA_PBAT blends. A multi-functional epoxide (Joncryl) has been chosen as a compatibilizer. From small amplitude oscillatory shear (SAOS), the results show that the addition of the Joncryl into the blends increased largely the shear rheological properties (elasticity, shear-thinning behavior) and contributed to very long relaxation process. This relaxation process is characterized by the presence of a G′ shoulder at lower angular frequencies. Scanning and transmission electron microscopy (SEM and TEM) observations show a finer morphology thus confirming the improvement of interfacial properties of the compatibilized blends. The interfacial tension has been firstly quantified using the deformed drop retraction method (DDRM). These experiments elucidated some of the effects of phase elasticity on both deformation mechanism and break-up conditions. A decrease of the interfacial tension has been demonstrated for the compatibilized blends. Secondly, the same trend was also highlighted using the emulsion Palierne model (simplified and generalized versions). Finally, the interfacial tension value was extracted from the measurements of extensional properties. A good accuracy with the two latter methods was obtained. This decrease of the interfacial tension nicely demonstrated the role of Joncryl as an efficient compatibilizer for a better handling of blow PLA-PBAT film extrusion process.

Rheological and dynamic insights into an in situ reactive interphase with graft copolymers in multilayered polymer systems

We provide rheological and dynamic insights into the role of an in situ reactive interphase with graft copolymers in multilayered polymer systems, using a polyamide-6 (PA6)/maleic anhydride grafted poly(vinylidene fluoride) (PVDF-g-MAH) bilayer as a model. Firstly, the influence of the reactive interphase on macroscopic melt flow behavior was studied. The in situ generated interphase from coupling reactions in bilayers significantly contributed to overall viscoelastic responses in both linear and nonlinear regimes. Specifically, under fast extensional flows, the reactively healed bilayer showed enhanced strain hardening mainly due to the formed graft copolymers in the interphase. Secondly, the evolution of a reactive interphase and its effects on microscopic dynamics and structural properties were further probed using dielectric relaxation spectroscopy (DRS). Interestingly, the reactive interphase drastically altered the dielectric responses of the bilayer upon healing, manifesting in the distinct interfacial relaxation/polarization. The relaxation strength of the interfacial polarization increased linearly as a function of reaction time, and was further improved by increasing the number of layers. In agreement with the rheology, DRS also demonstrated the retarded microscopic dynamics of a reactive interphase in healed bilayers. Using the dielectric molecular relaxation spectrum as a probe for the structure, the effects of the reactive interphase on charge dynamics and the resulting structural properties of bilayers were further evaluated. These findings are aimed at providing a better understanding of the effects of the reactive interphase on rheology, dynamics and dielectric properties, towards controlling the interface/interphase in multi micro-/nano-layered polymer structures and for further applications.

Correction: Revealing the dynamic heterogeneity of PMMA/PVDF blends: from microscopic dynamics to macroscopic properties

Correction for 'Revealing the dynamic heterogeneity of PMMA/PVDF blends: from microscopic dynamics to macroscopic properties' by Bo Lu et al., Soft Matter, 2016, DOI: .

Revealing the dynamic heterogeneity of PMMA/PVDF blends: from microscopic dynamics to macroscopic properties

An effort was made to demonstrate the dynamic heterogeneity of poly(methyl methacrylate) (PMMA)/poly(vinylidene fluoride) (PVDF) blends, where its composition dependence and the role of interphase were probed. Firstly, the composition dependence of thermorheological complexity of PMMA/PVDF blends in the melt was revealed. The molecular entanglement state involving intra- and interchain entanglements was found to govern the scenario of thermorheological complexity. Intriguingly, local heterogeneity was further demonstrated to exist in the melt-state blends with intermediate compositions, and its origin was depicted to be the interphase. The interphase, coupled with unfavourable interchain entanglements in those blends, could explain the reduced viscosity and speed-up relaxations, contributing to the overall thermorheological complexity. Besides, two experimental glass transition temperatures of blends were resolved in view of segment motions in the miscible phase and the crystal-amorphous interphase, and further assessed via the "self-concentration" concept. The presence of a crystal-amorphous interphase, likely leading to three distinct dynamics of segments in blends, was supposed to contribute to the dynamic heterogeneity in segment relaxations for PMMA/PVDF blends in the solid state. Lastly, effects of dynamic heterogeneity on dynamic mechanical properties were also evaluated.

Experimental Analysis of Heat Transfer in Rotational Molding Process

Rotational molding is a process by which powdered or liquid plastics are converted into hollow articles. This process is relatively simple in a technical point of view but it involves very complex physical phenomena. Constant quality in technical parts requires the mastery of the process by controlling on line these phenomena. One of these of first importance is heat transfer. This paper concerns the experimental analysis of heat transfer in rotational molding process with semi-crystalline polymer. By using an instrumented mold associated with an original radio transmission data acquisition system, we demonstrate that the rotational nature of the process implies complex heat transfer evolutions in the mold. The crystallization of the material is modeled with accuracy by coupling heat transfer equation to a kinetic model determined by calorimetry. It appears that thermal contact resistance evolution is a key point of heat transfer during the solidification of the polymer.

Dispersion of multi-walled carbon nanotubes in biodegradable poly(butylene succinate) matrix

This communication describes the preparation, characterization and properties of biodegradable poly(butylene succinate) (PBS)/multi-walled carbon nanotubes (MWCNTs) nanocomposite. Nanocomposite was prepared by melt-blending in a batch mixer and the amount of MWCNTs loading was 3 wt%. State of dispersion-distribution of the MWCNTs in the PBS matrix was examined by scanning and transmission electron microscopic observations that revealed homogeneous distribution of stacked MWCNTs in PBS matrix. The investigation of the thermomechanical behavior was performed by dynamic mechanical thermal analysis. Results demonstrated substantial enhancement in the mechanical properties of PBS, for example, at room temperature, storage flexural modulus increased from 0.64 GPa for pure PBS to 1.2 GPa for the nanocomposite, an increase of about 88% in the value of the elastic modulus. The tensile modulus and thermal stability of PBS were moderately improved after nanocomposite preparation with 3 wt% of MWCNTs, while electrical conductivity of neat PBS dramatically increased after nanocomposite formation. For example, the in plane conductivity increased from 5.8 x 10(-9) S/cm for neat PBS to 4.4 x 10(-3) for nanocomposite, an increase of 10(6) fold in value of the electrical conductivity.