Comparison of raw meat quality and protein-gel properties of turkey breast fillets processed by traditional or cold-batter mincing technology

This study was conducted to evaluate the effects of cold batter mincing on meat quality and protein functionality, using turkey fillets that were chill-boned (CB) or hot-boned (HB) with crust-freeze-air-chilling (HB-¼CFAC) at -12°C. For each of four replications, 48 toms (male) were raised and processed at Michigan State University Poultry Farm and Meat Laboratory, respectively. After evisceration, the turkeys were subjected to one of the four treatments: (1) traditional mincing of CB fillets after water immersion chilling (WIC); (2) cold batter mincing of WIC, CB, quarter-sectioned (¼), and CB-¼CFAC; (3) traditional mincing of HB-¼CFAC fillets; and (4) cold batter mincing of HB-¼CFAC fillets. Before mincing, the pH and R-values of turkey fillets in HB-¼CFAC were higher and lower, respectively, than those in CB fillets. During cold-batter mixing, the initial batter temperatures at -1.5 to -2.1°C reached 1.5°C and 14°C at 6 and 12 min, respectively, and ended at 26 to 31°C at 24 min. During traditional mincing, the initial batter temperatures at 3 to 4°C increased by ∼10°C every 6 min, and ended at 32 to 35°C with higher batter temperatures seen for the 2% salt than the 1% salt batter. Dynamic rheological properties indicated that the cold-batter mincing showed elevated G' compared to the batters of traditional mincing, regardless of mixing time, indicating that the gel-setting temperature was reduced in the cold-batter mincing, potentially due to the different amounts of extracted protein and structural change. After cooking, improved cooking yield and protein functionality were observed in the batter of HB-¼CFAC fillets than the batter of CB fillets as well as in the batter of 2% salt than the batter 1% salt (P < 0.05). These results indicated that HB-¼CFAC fillets produced superior raw meat quality over the CB fillets, and cold batter mincing of HB-¼CFAC fillets significantly improved protein functionality compared with the traditional mincing of CB fillets (P < 0.05).

Evaluation of Salmonella thermal inactivation model validity for slow cooking of whole-muscle meat roasts in a pilot-scale oven

Sublethal heating can increase subsequent thermal resistance of bacteria, which may compromise the validity of thermal process validations for slow-roasted meats. Therefore, this research evaluated the accuracy of a traditional log-linear inactivation model, developed via prior laboratory-scale isothermal tests, and a novel path-dependent model accounting for sublethal injury, applied to pilot-scale slow cooking of whole-muscle roasts. Irradiated turkey breasts, beef rounds, and pork loins were inoculated with an eight-serovar Salmonella cocktail via vacuum tumble marination in a salt-phosphate marinade. The resulting initial Salmonella population in the geometric center (core) was 7.0, 6.3, and 6.3 log CFU/g for turkey, beef, and pork, respectively. Seven different cooking schedules representing industry practices were evaluated in a pilot-scale, moist-air convection oven. Core temperatures recorded during cooking were used to calculate lethality real-time via the log-linear model. The path-dependent model reduced the bias (mean residual) and root mean square error by 4.24 and 4.60 log CFU/g respectively, in turkey; however, the new model did not reduce the prediction error in beef or pork. Overall, results demonstrated that slow-cooked roasts, processed to a computed lethality at or near that required by the regulatory performance standards, as calculated with a state-dependent model, may be underprocessed.

Cold-batter mincing of hot-boned and crust-freezing air-chilled turkey breast improved meat turnover time and product quality

The purpose of this research was to evaluate the combined effects of turkey hot-boning and cold-batter mincing technology on acceleration of meat turnover and meat quality improvement. For each of 3 replications, 15 turkeys were slaughtered and eviscerated. Three of the eviscerated carcasses were randomly assigned to water-immersion chilling for chill-boning (CB) and the remaining were immediately hot-boned (HB), half of which were used without chilling whereas the remaining were subjected to crust-freezing air chilling (CFAC) in an air-freezing room (1.0 m/s, -12°C) with/without 1/4; sectioning (HB-1/4;CFAC, HB-CFAC). As a result, CB and HB breasts were minced using 1 of 5 treatments: (1) CB and traditional mincing (CB-T), (2) HB and mincing with no chilling (HB-NC), (3) HB and mincing with CO2 (HB-CO2), (4) HB and mincing after CFAC (HB-CFAC), and (5) HB and mincing after quarter sectioning and CFAC (HB-1/4;CFAC). Traditional water-immersion chilling took an average of 5.5 h to reduce the breast temperature to 4°C, whereas HB-CFAC and HB-1/4;CFAC took 1.5 and 1 h, respectively. The breast of HB-CFAC and HB-1/4;CFAC showed significantly higher pH (6.0-6.1), higher fragmentation index (196-198), and lower R-value (1.0-1.1; P < 0.05) than those of the CB controls. No significant differences (P > 0.05) in sarcomere length were seen between CB-T and HB-CFAC filets regardless of quarter sectioning. When muscle was minced, the batter pH (5.9) of CB-T was significantly lower (P < 0.05) than those (6.1-6.3) of HB-NC, HB-CO2, and HB-1/4;CFAC, with the intermediate pH (6.0) seen for the HB-CFAC. When meat batters were cooked, higher cooking yield (90 - 91%; P < 0.05) was found in HB-CFAC, HB-1/4;CFAC, and HB-CO2, followed by HB-NC (90%) and finally CB-T (86%). Stress values (47-51 kPa) of HB-CFAC gels were significantly higher (P < 0.05) than those of CB-T (30 kPa) and HB-NC (36 kPa). A similar trend was found in strain values.

Evaluating the predictive ability of a path-dependent thermal inactivation model for salmonella subjected to prior sublethal heating in ground turkey, beef, and pork

Pathogen thermal inactivation models currently available to and used by industry consider only the present state of the product when predicting inactivation rates. However, bacteria subjected to sublethal thermal injury can develop partial protection against lethal temperatures. The objective of this study was to extend the capabilities of a previously published path-dependent Salmonella inactivation model by accounting for longer sublethal heating periods and different substrates and to test this new model against independent data. Ground samples of irradiated (> 10 kGy) turkey breast, beef round, and pork loin were inoculated with an eight-serovar Salmonella cocktail and subjected to 53 nonisothermal treatments (in triplicate) that combined a linear heating rate (1, 2, 3, 4, or 7 K/min), a variable length sublethal holding period (at 40, 45, or 50°C), a lethal holding temperature (55, 58, 61, or 64°C), and a nominal target kill (3- or 5-log reductions) (n = 159 for each meat species). When validated against nonisothermal data from similar treatments, traditional state-dependent model predictions resulted in root mean squared errors (RMSEs) of 2.9, 2.2, and 4.6 log CFU/g for turkey, beef, and pork, respectively. RMSEs for the new path-dependent model were 0.90, 0.81, and 0.82 log CFU/g for the same species, respectively, with reductions in error of 63 to 82 % relative to the state-dependent model. This new path-dependent model can significantly reduce error from the state-dependent model and could become a useful tool for assuring product safety, particularly relative to slow heating processes.

A mathematical risk model for Escherichia coli O157:H7 cross-contamination of lettuce during processing

A stochastic simulation modelling approach was taken to determine the extent of Escherichia coli O157:H7 contamination in fresh-cut bagged lettuce leaving the processing plant. A probabilistic model was constructed in Excel to account for E. coli O157:H7 cross contamination when contaminated lettuce enters the processing line. Simulation of the model was performed using @Risk Palisade© Software, providing an estimate of concentration and prevalence in the final bags of product. Three different scenarios, named S1, S2, and S3, were considered to represent the initial concentration on the contaminated batch entering the processing line which corresponded to 0.01, 1 and 100 cfu/g, respectively. The model was satisfactorily validated based on Standard Error of Prediction (SEP), which ranged from 0.00-35%. ANOVA analysis performed on simulated data revealed that the initial concentration in the contaminated batch (i.e., S1, S2, and S3) did not influence significantly (p=0.4) the E. coli O157:H7 levels in bags derived from cross contamination. In addition, significantly different (p<0.001) prevalence was observed at the different levels simulated (S1; S2 and S3). At the lowest contamination level (0.01 cfu/g), bags were cross-contaminated sporadically, resulting in very low E. coli O157:H7 populations (mean: ≤2 cfu/bag) and prevalence levels (<1%). In contrast, higher average prevalence levels were obtained for S2 and S3 corresponding to 3.05 and 13.39%, respectively. Furthermore, the impact of different interventions on E. coli O157:H7 cross-contamination (e.g., pathogen testing, chlorination, irradiation, and cleaning and disinfection procedures) was evaluated. Model showed that the pathogen was able to survive and be present in the final bags in all simulated interventions scenarios although irradiation (0.5 KGy) was a more effective decontamination step in reducing prevalence than chlorination or pathogen testing under the same simulated conditions.

Thermal inactivation of Salmonella in whole muscle and ground turkey breast

The effect of the physical structure of turkey meat (ground and whole muscle) on the thermal resistance of Salmonella was evaluated. Irradiated whole and ground turkey breasts were exposed to a marinade containing eight serovars of Salmonella at approximately 10(8) CFU/ml for 20 min. Inoculated samples then were subjected to isothermal heating at 55, 60, or 62.5 degrees C, for varying times. Salmonella counts before and after the thermal lag time (time to reach the target temperature) were not significantly different (alpha = 0.05). The first-order inactivation rate constants in whole muscle were approximately 50% lower than those in ground muscle of the same composition, at each temperature, indicating that the Salmonella inactivation rate was greater (P < 0.05) in ground samples than in whole-muscle samples. These results suggest that internalization of Salmonella in whole-muscle product leads to enhanced thermal resistance.

Sodium zeolite a supplementation and its impact on the skeleton of dairy calves

Twenty calves were placed on study at 3 days of age and were placed according to birth order into one of two groups: SS, which received 0.05% BW sodium zeolite A (SZA) added to their milk replacer, and CO, which received only milk replacer. Blood samples were taken on days 0, 30, and 60 for osteocalcin (OC) and deoxypyridinoline (DPD) analysis. On day 60, the calves were euthanized, and synovial fluid, articular cartilage, and both fused metacarpals were collected for bone quality analyses such as architecture and mechanical properties, mineral composition, and glycosaminoglycan concentration. There were no differences in OC concentrations because of treatment (p = 0.12), and CO calves had lower DPD concentrations than SS calves (p = 0.01), but the OC-to-DPD ratio was not different between treatments (p = 0.98). No differences in bone architecture or mechanical properties were detected. SZA supplementation increased cortical bone (p = 0.0002) and articular cartilage (p = 0.05) aluminum content. Glycosaminoglycan concentrations were not different in synovial fluid or cartilage. Supplementation of SZA appeared to alter the rate of bone turnover without altering bone strength. Aluminum concentrations in the bone and cartilage increased, which may be a concern, although the long-term consequences of such remain to be determined.

Modeling the effect of prior sublethal thermal history on the thermal inactivation rate of Salmonella in ground turkey

Traditional models for predicting the thermal inactivation rate of bacteria are state dependent, considering only the current state of the product. In this study, the potential for previous sublethal thermal history to increase the thermotolerance of Salmonella in ground turkey was determined, a path-dependent model for thermal inactivation was developed, and the path-dependent predictions were tested against independent data. Weibull-Arrhenius parameters for Salmonella inactivation in ground turkey thigh were determined via isothermal tests at 55, 58, 61, and 63 degrees C. Two sets of nonisothermal heating tests also were conducted. The first included five linear heating rates (0.4, 0.9, 1.7, 3.5, and 7.0 K/min) and three holding temperatures (55, 58, and 61 degrees C); the second also included sublethal holding periods at 40, 45, and 50 degrees C. When the standard Weibull-Arrhenius model was applied to the nonisothermal validation data sets, the root mean squared error of prediction was 2.5 log CFU/g, with fail-dangerous residuals as large as 4.7 log CFU/g when applied to the complete nonisothermal data set. However, by using a modified path-dependent model for inactivation, the prediction errors for independent data were reduced by 56%. Under actual thermal processing conditions, use of the path-dependant model would reduce error in thermal lethality predictions for slowly cooked products.

Single directional migration of Salmonella into marinated whole muscle turkey breast

Irradiated, whole muscle turkey breasts were cut into blocks measuring 10 by 10 by 6 cm and exposed on one side to a marinade inoculated to contain a cocktail of eight Salmonella serovars at 10(8) CFU/ml. After exposure for 5, 10, or 20 min with or without vacuum (101.3 kPa), cylindrical cores perpendicular to the exposed surface were removed from the blocks with a hand-coring device and subdivided into 1-cm segments. Each segment was macerated, serially diluted in sterile peptone water, and plated to quantify Salmonella. Bacterial migration was greater under vacuum, compared with nonvacuum marination, at 20 min (P < 0.05). When all time levels were pooled within the vacuum and nonvacuum treatments, vacuum processing during marination increased bacterial migration into turkey breast (P < 0.05). This study provides evidence that if bacteria are present on the surface of the muscle, they could migrate into the intact muscle with or without the aid of vacuum.

Comparing uncertainty resulting from two-step and global regression procedures applied to microbial growth models

Two different microbial modeling procedures were compared and validated against independent data for Listeria monocytogenes growth. The most generally used method is two consecutive regressions: growth parameters are estimated from a primary regression of microbial counts, and a secondary regression relates the growth parameters to experimental conditions. A global regression is an alternative method in which the primary and secondary models are combined, giving a direct relationship between experimental factors and microbial counts. The Gompertz equation was the primary model, and a response surface model was the secondary model. Independent data from meat and poultry products were used to validate the modeling procedures. The global regression yielded the lower standard errors of calibration, 0.95 log CFU/ml for aerobic and 1.21 log CFU/ml for anaerobic conditions. The two-step procedure yielded errors of 1.35 log CFU/ml for aerobic and 1.62 log CFU/ ml for anaerobic conditions. For food products, the global regression was more robust than the two-step procedure for 65% of the cases studied. The robustness index for the global regression ranged from 0.27 (performed better than expected) to 2.60. For the two-step method, the robustness index ranged from 0.42 to 3.88. The predictions were overestimated (fail safe) in more than 50% of the cases using the global regression and in more than 70% of the cases using the two-step regression. Overall, the global regression performed better than the two-step procedure for this specific application.

Quantifying the robustness of a broth-based model for predicting Listeria monocytogenes growth in meat and poultry products

Given the importance of Listeria monocytogenes as a risk factor in meat and poultry products, there is a need to evaluate the relative robustness of predictive growth models applied to meat products. The U.S. Department of Agriculture-Agricultural Research Service Pathogen Modeling Program is a tool widely used by the food industry to estimate pathogen growth, survival, and inactivation in food. However, the robustness of the Pathogen Modeling Program broth-based L. monocytogenes growth model in meat and poultry application has not, to our knowledge, been specifically evaluated. In the present study, this model was evaluated against independent data in terms of predicted microbial counts and covered a range of conditions inside and outside the original model domain. The robustness index was calculated as the ratio of the standard error of prediction (root mean square error of the model against an independent data set not used to create the model) to the standard error of calibration (root mean square error of the model against the data set used to create the model). Inside the calibration domain of the Pathogen Modeling Program, the best robustness index for application to meat products was 0.37; the worst was 3.96. Outside the domain, the best robustness index was 0.40, and the worst was 1.22. Product type influenced the robustness index values (P < 0.01). In general, the results indicated that broth-based predictive models should be validated against independent data in the domain of interest; otherwise, significant predictive errors can occur.

High-intensity exercise of short duration alters bovine bone density and shape

The ability of short-duration high-intensity exercise to stimulate bone formation in confinement was investigated using immature Holstein bull calves as a model. Eighteen bull calves, 8 wk of age, were assigned to one of three treatment groups: 1) group-housed (GR, which served as a control), 2) confined with no exercise (CF), or 3) confined with exercise (EX). The exercise protocol consisted of running 50 m on a concrete surface once daily, 5 d/wk. Confined calves remained stalled for the 42-d duration of the trial. Blood samples were taken to analyze concentrations of osteocalcin and deoxypyridinoline, markers of bone formation and resorption. At the completion of the trial, calves were humanely killed, and both forelegs were collected. The fused third and fourth metacarpal bone was scanned using computed tomography for determination of cross-sectional geometry and bone mineral density. Three-point bending tests to failure were performed on metacarpal bones. The exercise protocol resulted in the formation of a rounder bone in EX as well as in increased dorsal cortex thickness compared with those in the GR and CF. The exercised calves had a significantly smaller medullary cavity than CF and GR (P < 0.01) and a larger percentage of cortical bone area than CF (P < 0.01). Dorsal, palmar, and total bone mineral density was greater in EX than in CF (P < 0.05), and palmar and total bone mineral densities were greater (P < 0.05) in EX than in GR. There was a trend for the bones of EX to have a higher fracture force than CF (P < 0.10). Osteocalcin concentrations normalized from d 0 were higher in EX than CF (P < 0.05). Therefore, the exercise protocol altered bone shape and seemed to increase bone formation comparison with the stalled and group-housed calves.

Thermal inactivation of Salmonella senftenberg and Listeria innocua in ground chicken breast patties processed in an air convection oven

Ground chicken breast patties were thermally processed in a lab-scale air convection oven at air temperatures of 163, 177, 190, 204, or 218 C to final patty center temperatures of 50, 55, 60, 65, 70, 75, or 80 C. The cooking time increased with increasing product temperature and decreased with increasing oven air temperature. Prior to thermal processing, approximately 7 log10(cfu/g) of Salmonella senftenberg and Listeria innocua were inoculated into the chicken patties. Survival of S. senftenberg and L. innocua decreased with increasing patty temperature. After the patties were processed to a final center temperature of 70 to 80 C, 1 to 4 log10 (cfu/g) of S. senftenberg and 3 to 5 log10(cfu/g) of L. innocua were detected in the cooked patties. A significant difference in the thermal inactivation of S. senftenberg and L. innocua was obtained between the chicken patties cooked in an air convection oven and the patties cooked in a water bath. More surviving S. senftenberg and L. innocua were found in the patties cooked in an air convection oven than in the patties cooked in a water bath.

Effect of meat temperature on proteins, texture, and cook loss for ground chicken breast patties

Soluble proteins, myofibrillar proteins, collagen, texture, and cook loss were evaluated at different meat temperatures by heating ground and formed chicken breast meat in brass containers in a water bath to temperatures of 40, 50, 60, 70, or 80 C. The soluble proteins decreased by approximately 90% as meat temperature increased from 23 to 80 C. The myofibrillar protein subunits of molecular weight greater than 43 kDa decreased with increasing temperature from 23 to 80 C as analyzed via SDS-PAGE. Amount of soluble collagen more than doubled when meat temperature was increased from 50 to 70 C. The maximum peak shear force was obtained, via Warner-Bratzler shear test, at 60 C for ground chicken breast patties. The weight of patties decreased approximately 10.3% when meat temperatures were increased from 23 to 80 C. Overall, heating temperature affected the texture of the meat and caused changes in proteins and cook loss.

Inactivation of Salmonella and Listeria in ground chicken breast meat during thermal processing

Thermal inactivation of six Salmonella spp. and Listeria innocua was evaluated in ground chicken breast and liquid medium. Survival of Salmonella and Listeria was affected by the medium composition. Under the same thermal process condition, significantly more Salmonella and Listeria survived in chicken breast meat than in 0.1% peptone-agar solution. The thermal lethality of six tested Salmonella spp. was additive in chicken meat. Survival of Listeria in chicken meat during thermal processing was not affected by the presence of the six Salmonella spp. Sample size and shape affected the inactivation of Salmonella and Listeria in chicken meat during thermal processing.