Carbon Sequestration Potential of Manure-Derived Hydrochar Aided by Secondary Stabilization

Hydrothermal carbonization (HTC) is a process that produces a carbon-rich solid from wet organic materials through the application of heat and pressure. Carbonized solids, previously correlated to long-term soil stability, may be considered for carbon sequestration through incorporation into soil. Chars produced by pyrolysis are known for exceptional stability in soil, but pyrolysis is expensive when applied to wet biomass, such as manure. Chars produced from manure by HTC show considerably improved potential for carbon sequestration relative to untreated manure, although not as great as that of chars produced by pyrolysis. This study focuses on producing and evaluating chars by HTC paired with pyrolysis and different methods of chemical oxidation for long-term carbon sequestration in soil. It is shown that a two-step process of pyrolysis following HTC produces a char that outperforms those produced by either individual process (HTC or pyrolysis) in carbon yield, carbon content, and, more importantly, soil carbon sequestration potential. It was found that acid-catalyzed HTC followed by pyrolysis resulted in a char with a 13% increase in carbon yield, a 51% increase in carbon content, and an atomic O/C ratio 64% smaller than the char produced by conventional pyrolysis.

Swine manure management by hydrothermal carbonization: Comparative study of batch and continuous operation

Hydrothermal carbonization (HTC) is considered a promising technology for biomass waste management without pre-drying. This study explores the potential for swine manure management by comparing batch and continuous processes, emphasizing the benefits of the continuous mode, particularly for its potential full-scale application. The continuous process at low temperature (180 °C) resulted in a hydrochar with a lower degree of carbonization compared to the batch process, but similar characteristics were found in both hydrochars at higher operating temperatures (230-250 °C), such as C content (∼ 52 wt%), fixed carbon (∼ 24 wt%) and higher calorific value (21 MJ kg-1). Thermogravimetric and combustion analyses showed that hydrochars exhibited characteristics suitable as solid biofuels for industrial use. The process water showed a high content of organic matter as soluble chemical oxygen demand (7-22 g L-1) and total organic carbon (4-10 g L-1), although a high amount of refractory species such as N- and O-containing long aromatic compounds were detected in the process water from the batch process, while the process water from the continuous process presented more easily biodegradable compounds such as acids and alcohols, among others. The longer time required to reach operating temperature in the case of the batch system (longer heating time to reach operating temperature) resulted in lower H/C and O/C ratios compared to hydrochar from the continuous process. This indicates that the dehydration and decarboxylation reactions of the feedstock play a more important role in the batch process. This study shows the efficiency of the continuous process to obtain carbonaceous materials suitable for use as biofuel, providing a solution for swine manure management.

Partial replacement of soybean meal with microalgae biomass on in vitro ruminal fermentation may reduce ruminal protein degradation

The objective of this study was to evaluate the effects of partially replacing soybean meal (SBM) with algal sources on in vitro ruminal fermentation. Using 6 fermenters in a 3 × 3 replicated Latin square with 3 periods of 10 d each, we tested 3 treatments: a control diet (CRT) with SBM at 17.8% of the diet dry matter (DM); and 50% SBM biomass replacement with either Chlorella pyrenoidosa (CHL); or Spirulina platensis (SPI). The basal diet was formulated to meet the requirements of a 680-kg Holstein dairy cow producing 45 kg/d of milk with 3.5% fat and 3% protein. All diets had a similar nutritional composition (16.0% CP; 34.9% NDF; 31.0% starch, DM basis) and fermenters were provided with 106 g DM/d split into 2 portions. After 7 d of adaptation, samples were collected for 3 d of each period for analyses of ruminal fermentation at 0, 1, 2, 4, 6, and 8 h after morning feeding for evaluation of the ruminal fermentation kinetics. For the evaluation of the daily production of total metabolites and for the evaluation of nutrient degradability, samples from the effluent containers were collected daily. Statistical analysis was performed with the MIXED procedure of SAS with treatment, time, and their interactions considered as fixed effects; day, square, and fermenter were considered as random effects. Orthogonal contrasts (CRT vs. algae; and CHL vs. SPI) were used to depict the treatment effect, and significance was declared when P ≤ 0.05. Fermenters that received algae-based diets had a greater propionate molar concentration and molar proportion when compared with the fermenters fed CRT diets. In addition, those algae-fed fermenters had lower branched short-chain fatty acids (BSCFA) and isoacids (IA), which are biomarkers of ruminal protein degradation, along with lower ammonia (NH3-N) concentration and greater nonammonia nitrogen (NAN). When contrasting with fermenters fed SPI-diets, fermenters fed based CHL-diets had a lower molar concentration of BSCFA and IA, along with lower NH3-N concentration and flow, and greater NAN, bacterial nitrogen flow, and efficiency of nitrogen utilization. Those results indicate that CHL protein may be more resistant to ruminal degradation, which would increase efficiency of nitrogen utilization. In summary, partially replacing SBM with algae biomass, especially with CHL, is a promising strategy to improve the efficiency of nitrogen utilization, due to the fact that fermenters fed CHL-based diets resulted in a reduction in BSCFA and IA, which are markers of protein degradation, and it would improve the efficiency of nitrogen utilization. However, further validation using in vivo models are required.

Replacing soybean meal with microalgae biomass in diets with contrasting carbohydrate profile can reduce in vitro methane production and improve short-chain fatty acids production

The objective of this study was to evaluate the interaction of dietary carbohydrate profile and soybean meal (SBM) replacement with either Chlorella pyrenoidosa (CHL) or Spirulina platensis (SPI) on in vitro fermentation. This experiment was conducted as a randomized complete block design, with fermentation run (3 runs) considered as blocks. The treatments were arranged in a 2 × 5 factorial design, where the first factor was the carbohydrate profile, which was composed of diets containing 42.5% NDF and 26.8% starch (HF-LS) or 26.8% NDF and 40.6% starch (LF-HS) and the second factor was the protein source, in which a control diet (100% SBM), partial replacement of SBM with CHL (1/2 CHL) or SPI (1/2 SPI), or total replacement of SBM with CHL or SPI were used. All experimental diets were formulated to have 17% crude protein. The ruminal fluid was collected from 2 lactating Holstein cows, buffered with Van Soest medium at a ratio of 1:2 and added to serum bottles containing 0.50 g of the experimental diets. Bottles were incubated at 39°C for 24 and 48 h in triplicate; headspace pressure was measured, along with gas collection for methane (CH4) quantification at 0, 2, 4, 8, 16, 24, 36, and 48 h after incubation. The final medium was used to measure pH, ammonia, and volatile-fatty acid (VFA). After incubation, feed bags were recovered and used for estimation of degradability of DMD, NDF, and OMD. Statistical analysis was carried out using the MIXED procedure of SAS, with carbohydrate profile, protein source, assay, and its interactions as fixed effects, with run and bottle as random effects. Orthogonal contrasts were used to compare carbohydrate profile, algae species, carbohydrate profile × algae interaction, and linear and quadratic effects of SBM replacement with CHL or SPI. There was no interaction effect between carbohydrate profile and algae source. LF-HS improved gas production, degradability of nutrients, and VFA, mainly increasing the production of butyrate and propionate. When compared with CHL, SPI had a greater degradability of nutrients and branched VFA, along with reduction in total gas production and tended to reduce total CH4 yield. The replacement of SBM with algae linearly reduced the degradability of nutrients, along with a linear reduction in gas production. When replacement of SBM with only SPI was evaluated, SPI slightly reduced the degradability of nutrients; however, it promoted a linear reduction in CH4 yield, as well as reduction in CH4 yield by unit of degraded DM, NDF, and OM. In summary, there was no interaction of carbohydrate profile and protein source, which means that SBM replacement had a similar effect, regardless of dietary carbohydrate profile. Spirulina may be a more suitable algae source when compared with Chlorella due to the potential to reduce CH4.

Phosphorus recovery from aqueous product of hydrothermal carbonization of cow manure

The work studies the recovery of nutrients (phosphorus and nitrogen) from the process water of acid-assisted hydrothermal carbonization (HTC) of cow manure. Three organic acids (formic acid, oxalic acid, and citric acid) and sulfuric acid were evaluated as additives in HTC. Using 0.3 M sulfuric acid, more than 99% of phosphorus and 15.6% of nitrogen from manure are extracted and dissolved during HTC at 170 °C with 10 min reaction time in a batch reactor. Nutrients (mainly phosphorus) were recovered through precipitation from process water by raising the ionic strength of the solution by addition of salts of magnesium and ammonia, and by raising the pH to 9.5. Subsequently, phosphorus-rich solids were recovered containing almost all (greater than 95%) of the dissolved phosphorus in the sulfuric and formic acid assisted runs. Morphology and qualitative chemical analysis of the precipitates were determined. It is shown by XRD that the precipitate formed from process water generated by HTC with oxalic acid is crystalline, although the diffraction pattern could not be matched with any expected substance.

Glycerol as an ionic liquid co-solvent for pretreatment of rice hulls to enhance glucose and xylose yield

Rice hulls, a widely-available secondary agricultural residue, can be pretreated with ionic liquids (IL) prior to enzymatic hydrolysis to enhance glucose and xylose yields. The high cost of ILs is a deterrent to commercial deployment at present. ILs 1-ethyl-3-methylimidazolium acetate, 1-ethyl-3-methylimidazolium formate, 1,3-dimethylimidazolium dimethylphosphate, and 1-ethyl-3-methylimidazolium diethylphosphate were investigated for rice hull pretreatment. Effects of diluting ILs with glycerol were investigated for biomass pretreatment efficacy, and for solvent recovery. When diluted with 50% glycerol, rice hulls treated in 1-ethyl-3-methylimidazolium formate was found to give glucose and xylose yields after enzymatic hydrolysis better than rice hulls treated in pure 1-ethyl-3-methylimidazolium formate. Dilution in glycerol resulted in an increased rate of solvent recovery after pretreatment, as much as six times that when pure 1-ethyl-3-methylimidazolium formate was used. Diluting 1-ethyl-3-methylimidazolium formate with 50% glycerol was found to decrease solvent viscosity at the pretreatment temperature (110 °C) helping explain improved biomass pretreatment.

Reaction kinetics of hydrothermal carbonization of loblolly pine

Hydrothermal carbonization (HTC) is a pretreatment process to convert diverse feedstocks to homogeneous energy-dense solid fuels. Understanding of reaction kinetics is necessary for reactor design and optimization. In this study, the reaction kinetics and effects of particle size on HTC were investigated. Experiments were conducted in a novel two-chamber reactor maintaining isothermal conditions for 15s to 30 min reaction times. Loblolly pine was treated at 200, 230, and 260°C. During the first few minutes of reaction, the solid-product mass yield decreases rapidly while the calorific value increases rapidly. A simple reaction mechanism is proposed and validated, in which both hemicellulose and cellulose degrade in parallel first-order reactions. Activation energy of hemicellulose and cellulose degradation were determined to be 30 and 73 kJ/mol, respectively. For short HTC times, both reaction and diffusion effects were observed.

Pretreatment of rice hulls by ionic liquid dissolution

As a highly available waste product, rice hulls could be a starting block in replacing liquid fossil fuels. However, their silica covering can make further use difficult. This preliminary study investigates effects of dissolving rice hulls in the ionic liquids 1-ethyl-3-methylimidazolium acetate (EMIM Ac), 1-hexyl-3-methylimidazolium chloride, (HMIM Cl), and 1-allyl-3-methylimidazolium chloride (AMIM Cl), and what lignocellulosic components can be precipitated from the used ionic liquid with water and ethanol. EMIM Ac dissolution at 110 °C for 8 h was found to completely remove lignin from rice hulls, while ethanol was capable of precipitating lignin out of the used EMIM Ac. With 8h dissolution at 110 °C using HMIM Cl, approximately 20% of the cellulose in the rice hull sample can be precipitated out using water as co-solvent, while more than 60% of the hemicellulose can be precipitated with ethanol.

Acetic acid and lithium chloride effects on hydrothermal carbonization of lignocellulosic biomass

As a renewable non-food resource, lignocellulosic biomass has great potential as an energy source or feedstock for further conversion. However, challenges exist with supply logistics of this geographically scattered and perishable resource. Hydrothermal carbonization treats any kind of biomass in 200 to 260°C compressed water under an inert atmosphere to produce a hydrophobic solid of reduced mass and increased fuel value. A maximum in higher heating value (HHV) was found when 0.4 g of acetic acid was added per g of biomass. If 1g of LiCl and 0.4 g of acetic acid were added per g of biomass to the initial reaction solution, a 30% increase in HHV was found compared to the pretreatment with no additives, along with greater mass reduction. LiCl addition also reduces reaction pressure. Addition of acetic acid and/or LiCl to hydrothermal carbonization each contribute to increased HHV and reduced mass yield of the solid product.

Effect of thermal pretreatment on equilibrium moisture content of lignocellulosic biomass

The equilibrium moisture content (EMC) of raw lignocellulosic biomass, along with four samples subjected to thermal pretreatment, was measured at relative humidities ranging from 11% to 97% at a constant temperature of 30 °C. Three samples were prepared by treatment in hot compressed water by a process known as wet torrefaction, at temperatures of 200, 230, and 260 °C. An additional sample was prepared by dry torrefaction at 300 °C. Pretreated biomass shows EMC below that of raw biomass. This indicates that pretreated biomass, both dry and wet torrefied, is more hydrophobic than raw biomass. The EMC results were correlated with a recent model that takes into account additional non-adsorption interactions of water, such as mixing and swelling. The model offers physical insight into the water activity in lignocellulosic biomass.