Influence of Heat and Thermochemical Treatment Parameters on C75 Steel Fatigue Resistance

The paper presents the results of the fatigue testing of heat-treated and thermochemically treated C75 steel with different process parameters in terms of working medium (gas, salt bath), temperature, and time. The experimental program aims to analyze the changes in microstructure under the influence of heat treatment and fatigue resistance. The relationships between the structural changes, the internal stress, and the heat-treated material’s mechanical and physical properties can determine the first nano cracks leading to rupture propagation. Based on the experimental values of this paper, we highlight the dependence between the nature of the cracks and the stress to which the specimen was subjected. The paper presents a brief introduction to the fatigue test and the experimental tests performed to determine the fatigue resistance characteristics, the macroscopic analysis of the material, and the crystallographic analysis. The results obtained allow a comparison between the fatigue limits of heat-treated and thermochemically treated C75 steel in gas and salt baths.

Investigations Regarding the Addition of ZnO and Li2O-TiO2 to Phosphate-Tellurite Glasses: Structural, Chemical, and Mechanical Properties

Phosphate and tellurite glasses can be used in optics, optoelectronics, magneto-optics, and nuclear and medical fields. Two series of phosphate-tellurite glasses, (50-x)ZnO-10Al₂O₃-40P₂O₅-xTeO₂ and (40-x)Li₂O-10Al₂O₃-5TiO₂-45P₂O₅-xTeO₂ (x = 5, 10), were synthesized by a non-conventional wet-route, and the mechanical properties as key performance measures for their application in optoelectronics were investigated. X-ray Diffraction (XRD) measurements revealed the vitreous nature of the investigated materials. Instrumented indentation tests allowed the calculation of hardness (H) and Young’s modulus (E) using the Oliver and Pharr model. The influence of increasing the TeO₂ content, as well as the substitution of ZnO by Li₂O-TiO₂, on the variation of hardness, Young’s modulus, penetration depth (PD), and fracture toughness (FT) was evaluated in both series. As a general trend, there is a decrease in the hardness and Young’s modulus with increasing penetration depth. The addition of Li₂O and TiO₂ instead of ZnO leads to improved hardness and elastic modulus values. Regarding the H/E ratio, it was found that the samples with lower TeO₂ content should be significantly more crack-resistant compared to the higher TeO₂ content samples. The H³/E² ratio, being lower than 0.01, revealed a poor resistance of these glasses to plastic deformation. At the same time, a decrease of the fracture toughness with increasing TeO₂ content was noticed for each glass series. Based on dilatometry measurements, the thermal expansion coefficient as well as the characteristic temperatures of the glasses were measured. Field Emission Scanning Electron Microscopy-Energy Dispersive X-ray analysis (FESEM-EDX) revealed a uniform distribution of the elements in the bulk samples. The mechanical properties of these vitreous materials are important in relation to their application as magneto-optical Faraday rotators in laser cavities.

Stainless Steel Surface Nitriding in Open Atmosphere Cold Plasma: Improved Mechanical, Corrosion and Wear Resistance Properties

This work presents preliminary results regarding improving the mechanical, wear and protective properties (hardness, coefficient of friction, corrosion resistance) of AISI 304 stainless steel surfaces by open atmosphere cold plasma surface treatment method. Comparative evaluations of the morphological, corrosion resistance, mechanical and tribological properties for different periods of treatment (using N₂ gas for cold plasma generation in an open atmosphere) were performed. AFM surface analyses have shown significant surface morphology modifications (average roughness, FWHM, surface skewness and kurtosis coefficient) of the treated samples. An improved corrosion resistance of the N₂ treated surfaces in open atmosphere cold plasma could be observed using electrochemical corrosion tests. The mechanical tests have shown that the surface hardness (obtained by instrumented indentation) is higher for the 304 stainless steel samples than it is for the un-treated surface, and it decreases gradually for higher penetration depths. The kinetic coefficient of friction (obtained by ball-on-disk wear tests) is significantly lower for the treated samples and increases gradually to the value of the un-treated surface. The low friction regime length is dependent on the surface treatment period, with a longer cold plasma nitriding process leading to a significantly better wear behavior.

Nanograting layers of Si

The paper presents research regarding the complex behavior of materials based on Si and SiO₂, geometrically processed at nano-scale. The geometry, which induces the doping effect (G-doping), occurred when it was possible to fabricate nanograting structures. Studies on the influence of nanograting structures on the properties of materials have shown that this process may lead to effects similar to those created by doping with donors. The resistivity values measured in Si-based nanograting layers, for example, were approximately 10^-2 Ω cm, similar to those of Si semiconductors doped with phosphorus 'impurities' having a volume concentration of 10¹⁸ cm^-3. This increase in electronic properties, as a result of the nanograting structure, seems to appear due to the fact that the electrons rejected in the process are placed in the structure vacancies. It has been experimentally proven that, in the case of semiconductors, the nanograting structuring makes the rejected electrons from the valence band to be placed in the conduction band. In the paper, after samples fabrication with nanograting structures on Si films placed on SiO₂ support, the I-V curves of the obtained layers were drawn, both by measuring in four points and also in two points. The resistivity measurements were made in two directions: along and perpendicular to the strips of the structure and showed the existence of an anisotropy.

Using Noise and Fluctuations for In Situ Measurements of Nitrogen Diffusion Depth

In manufacturing processes involving diffusion (of C, N, S, etc.), the evolution of the layer depth is of the utmost importance: the success of the entire process depends on this parameter. Currently, nitriding is typically either calibrated using a “post process” method or controlled via indirect measurements (H₂, O₂, H₂O + CO₂). In the absence of “in situ” monitoring, any variation in the process parameters (gas concentration, temperature, steel composition, distance between sensors and furnace chamber) can cause expensive process inefficiency or failure. Indirect measurements can prevent process failure, but uncertainties and complications may arise in the relationship between the measured parameters and the actual diffusion process. In this paper, a method based on noise and fluctuation measurements is proposed that offers direct control of the layer depth evolution because the parameters of interest are measured in direct contact with the nitrided steel (represented by the active electrode). The paper addresses two related sets of experiments. The first set of experiments consisted of laboratory tests on nitrided samples using Barkhausen noise and yielded a linear relationship between the frequency exponent in the Hooge equation and the nitriding time. For the second set, a specific sensor based on conductivity noise (at the nitriding temperature) was built for shop-floor experiments. Although two different types of noise were measured in these two sets of experiments, the use of the frequency exponent to monitor the process evolution remained valid.

Functionalized Antimicrobial Composite Thin Films Printing for Stainless Steel Implant Coatings

In this work we try to address the large interest existing nowadays in the better understanding of the interaction between microbial biofilms and metallic implants. Our aimed was to identify a new preventive strategy to control drug release, biofilm formation and contamination of medical devices with microbes. The transfer and printing of novel bioactive glass-polymer-antibiotic composites by Matrix-Assisted Pulsed Laser Evaporation into uniform thin films onto 316 L stainless steel substrates of the type used in implants are reported. The targets were prepared by freezing in liquid nitrogen mixtures containing polymer and antibiotic reinforced with bioglass powder. The cryogenic targets were submitted to multipulse evaporation by irradiation with an UV KrF* (λ = 248 nm, τ_FWHM ≤ 25 ns) excimer laser source. The prepared structures were analyzed by infrared spectroscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy and profilometry, before and after immersion in physiological fluids. The bioactivity and the release of the antibiotic have been evaluated. We showed that the incorporated antibiotic underwent a gradually dissolution in physiological fluids thus supporting a high local treatment efficiency. Electrochemical measurements including linear sweep voltammetry and impedance spectroscopy studies were carried out to investigate the corrosion resistance of the coatings in physiological environments. The in vitro biocompatibility assay using the MG63 mammalian cell line revealed that the obtained nanostructured composite films are non-cytotoxic. The antimicrobial effect of the coatings was tested against Staphylococcus aureus and Escherichia coli strains, usually present in implant-associated infections. An anti-biofilm activity was evidenced, stronger against E. coli than the S. aureus strain. The results proved that the applied method allows for the fabrication of implantable biomaterials which shield metal ion release and possess increased biocompatibility and resistance to microbial colonization and biofilm growth.