Supercritical fluid-assisted modification combined with the resynthesis of SmCoO3 as an effective tool to enhance the long-term performance of SmCoO3-derived catalysts for the dry reforming of methane to syngas

The dry reforming of methane to syngas (DRM) is of increasing significance concerning, first, the production of raw materials for commercial organic/petrochemical syntheses and for hydrogen energetic, and, second, the utilization of two most harmful greenhouse gases. Herein, new SmCoO₃-based DRM catalysts derived from heterometallic precursors and operated without preliminary reduction are reported. For the first time, the effect of supercritical fluids-assisted modification of the SmCoO₃-derived catalysts combined with the re-oxidation of spent catalysts to SmCoO₃ onto its long-term performance was studied. In particular, the modification of heterometallic precursors by supercritical antisolvent precipitation (SAS) considerably decreases coke formation upon the exploitation of the derived SmCoO₃ sample. Moreover, the re-oxidation of the corresponding spent catalysts followed by pre-heating under N₂ affords catalysts that stably provide syngas yields of 88-95% for at least 41 h at 900 °C. The achieved yields are among the highest ones currently reported for DRM catalysts derived from both LnMO₃ perovskites and related oxides. The origins of such good performance are discussed. Given the simplicity and availability of all the applied methods and chemicals, this result opens prospects for exploiting SAS in the design of efficient DRM catalysts.

Ni/(R2O3,CaO) Nanocomposites Produced by the Exsolution of R1.5Ca0.5NiO4 Nickelates (R = Nd, Sm, Eu): Rare Earth Effect on the Catalytic Performance in the Dry Reforming and Partial Oxidation of Methane

In order to clarify the role of R₂O₃ in the metal-oxide catalysts derived from complex oxide precursors, a series of R_1.5Ca_0.5NiO₄ (R = Nd, Sm, Eu) complex oxides was obtained. A significant systematic increase in the orthorhombic distortion of the R_1.5Ca_0.5NiO₄ structure (K₂NiF₄ type, Cmce) from Nd to Eu correlates with a corresponding decrease in their ionic radii. A reduction of R_1.5Ca_0.5NiO₄ in the Ar/H₂ gas mixture at 800 °C causes a formation of dense agglomerates of CaO and R₂O₃ coated with spherical 25-30 nm particles of Ni metal. The size of metal particles and oxide agglomerates is similar in all Ni/(R₂O₃,CaO) composites in the study. Their morphology is rather similar to the products of redox exsolution obtained by the partial reduction of complex oxides. All obtained composites demonstrated a significant catalytic activity in the dry reforming (DRM) and partial oxidation (POM) of methane at 700-800 °C. A systematic decrease in the DRM catalytic activity of composites from Nd to Eu could be attributed to the basicity reduction of R₂O₃ components of the composite catalysts. The maximum CH₄ conversion in POM reaction was observed for Ni/(Sm₂O₃,CaO), while the maximum selectivity was demonstrated by Nd₂O₃-based composite. The possible reasons for the observed difference are discussed.