Enhancing the Combustion of Magnesium Nanoparticles via Low-Temperature Plasma-Induced Hydrogenation

The hydrogenation of metal nanoparticles provides a pathway toward tuning their combustion characteristics. Metal hydrides have been employed as solid-fuel additives for rocket propellants, pyrotechnics, and explosives. Gas generation during combustion is beneficial to prevent aggregation and sintering of particles, enabling a more complete fuel utilization. Here, we discuss a novel approach for the synthesis of magnesium hydride nanoparticles based on a two-step aerosol process. Mg particles are first nucleated and grown via thermal evaporation, followed immediately by in-flight exposure to a hydrogen-rich low-temperature plasma. During the second step, atomic hydrogen generated by the plasma rapidly diffuses into the Mg lattice, forming particles with a significant fraction of MgH2. We find that hydrogenated Mg nanoparticles have an ignition temperature that is reduced by ∼200 °C when combusted with potassium perchlorate as an oxidizer, compared to the non-hydrogenated Mg material. This is due to the release of hydrogen from the fuel, jumpstarting its combustion. In addition, characterization of the plasma processes suggests that a careful balance between the dissociation of molecular hydrogen and heating of the nanoparticles must be achieved to avoid hydrogen desorption during production and achieve a significant degree of hydrogenation.

Magnesium-Induced Strain and Immobilized Radical Generation on the Boron Oxide Surface Enhances the Oxidation Rate of Boron Particles: A DFTB-MD Study

Despite their high gravimetric and volumetric energy densities, boron (B) particles suffer from poor oxidative energy release rates as the boron oxide (B2O3) shell impedes the diffusivity of O2 to the particle interior. Recent experiemental studies have shown that the addition of metals with a lower free energy of oxidation, such as Mg, can reduce the oxide shell of B and enhance the energetic performance of B by ∼30-60%. However, the exact underlying mechanism behind the reactivity enhancement is unknown. Here, we performed DFTB-MD simulations to study the reaction of Mg vapor with a B2O3 surface. We found that the Mg becomes oxidized on the B2O3 surface, forming a MgBxOy phase, which induces a tensile strain in the B-O bond at the MgBxOy-B2O3 interface, simultaneously reducing the interfacial B and thereby developing dangling bonds. The interfacial bond straining creates an overall surface expansion, indicating the presence of a net tensile strain. The B with dangling bonds can act as active centers for gas-phase O2 adsorption, thereby increasing the adsorption rate, and the overall tensile strain on the surface will increase the diffusion flux of adsorbed O through the surface to the particle core. As the overall B particle oxidation rate is dependent on both the O adsorption and diffusion rates, the enhancement in both of these rates increases the overall reactivity of B particles.

Electrochemical Modulation of the Flammability of Ionic Liquid Fuels

Flammability and combustion of high energy density liquid propellants are controlled by their volatility. We demonstrate a new concept through which the volatility of a high energy density ionic liquid propellant can be dynamically manipulated enabling one to (a) store a thermally insensitive oxidation resistant nonflammable fuel, (b) generate flammable vapor phase species electrochemically by applying a direct-current voltage bias, and (c) extinguish its flame by removing the voltage bias, which stops its volatilization. We show that a thermally stable imidazolium-based energy dense ionic liquid can be made flammable or nonflammable simply by application or withdrawal of a direct-current bias. This cycle can be repeated as often as desired. The estimated energy penalty of the electrochemical activation process is only ∼4% of the total energy release. This approach presents a paradigm shift, offering the potential to make a "safe fuel" or alternatively a simple electrochemically driven fuel metering scheme.

Enhanced Decomposition of Ammonium Perchlorate-Ethyl Cellulose-Molybdenum Disulfide Nanocomposites

Ammonium perchlorate (AP) is commonly used in propulsion technology. Recent studies have demonstrated that two-dimensional (2D) nanomaterials such as graphene (Gr) and hexagonal boron nitride (hBN) dispersed with nitrocellulose (NC) can conformally coat the surface of AP particles and enhance the reactivity of AP. In this work, the effectiveness of ethyl cellulose (EC) as an alternative to NC was studied. Using a similar encapsulation procedure as in recent work, Gr and hBN dispersed with EC were used to synthesize the composite materials Gr-EC-AP and hBN-EC-AP. Additionally, EC was used because the polymer can be used to disperse other 2D nanomaterials, specifically molybdenum disulfide (MoS₂), which has semiconducting properties. While Gr and hBN dispersed in EC had a minimal effect on the reactivity of AP, MoS₂ dispersed in EC significantly enhanced the decomposition behavior of AP compared to the control and other 2D nanomaterials, as evidenced by a pronounced low-temperature decomposition event (LTD) centered at 300 °C and then complete high-temperature decomposition (HTD) below 400 °C. Moreover, thermogravimetric analysis (TGA) showed a 5% mass loss temperature (T_d5%) of 291 °C for the MoS₂-coated AP, which was 17 °C lower than the AP control. The kinetic parameters for the three encapsulated AP samples were calculated using the Kissinger equation and confirmed a lower activation energy pathway for the MoS₂ (86 kJ/mol) composite compared to pure AP (137 kJ/mol). This unique behavior of MoS₂ is likely due to enhanced oxidation-reduction of AP during the initial stages of the reaction via a transition metal-catalyzed pathway. Density functional theory (DFT) calculations showed that the interactions between AP and MoS₂ were stronger than AP on the Gr or hBN surfaces. Overall, this study complements previous work on NC-wrapped AP composites and demonstrates the unique roles of the disperagent and 2D nanomaterial in tuning the thermal decomposition of AP.

In Situ Microscopic Studies on the Interaction of Multi-Principal Element Nanoparticles and Bacteria

Multi-principal element nanoparticles are an emerging class of materials with potential applications in medicine and biology. However, it is not known how such nanoparticles interact with bacteria at nanoscale. In the present work, we evaluated the interaction of multi-principal elemental alloy (FeNiCu) nanoparticles with Escherichia coli (E. coli) bacteria using the in situ graphene liquid cell (GLC) scanning transmission electron microscopy (STEM) approach. The imaging revealed the details of bacteria wall damage in the vicinity of nanoparticles. The chemical mappings of S, P, O, N, C, and Cl elements confirmed the cytoplasmic leakage of the bacteria. Our results show that there is selective release of metal ions from the nanoparticles. The release of copper ions was much higher than that for nickel while the iron release was the lowest. In addition, the binding affinity of bacterial cell membrane protein functional groups with Cu, Ni, and Fe cations is found to be the driving force behind the selective metal cations' release from the multi-principal element nanoparticles. The protein functional groups driven dissolution of multielement nanoparticles was evaluated using the density functional theory (DFT) computational method, which confirmed that the energy required to remove Cu atoms from the nanoparticle surface was the least in comparison with those for Ni and Fe atoms. The DFT results support the experimental data, indicating that the energy to dissolve metal atoms exposed to oxidation and/or the to presence of oxygen atoms at the surface of the nanoparticle catalyzes metal removal from the multielement nanoparticle. The study shows the potential of compositional design of multi-principal element nanoparticles for the controlled release of metal ions to develop antibacterial strategies. In addition, GLC-STEM is a promising approach for understanding the nanoscale interaction of metallic nanoparticles with biological structures.

Perfluoroalkyl-Functionalized Graphene Oxide as a Multifunctional Additive for Promoting the Energetic Performance of Aluminum

Aluminum (Al) is a widely used metal fuel for energetic applications ranging from space propulsion and exploration, and materials processing, to power generation for nano- and microdevices due to its high energy density and earth abundance. Recently, the ignition and combustion performance of Al particles were found to be improved by graphene-based additives, such as graphene oxide (GO) and graphene fluoride (GF), as their reactions provide heat to accelerate Al oxidation, gas to reduce particle agglomeration, and fluorine-containing species to remove Al₂O₃. However, GF is not only expensive but also hydrophobic with poor mixing compatibility with Al particles. Herein, we report a multifunctional graphene-based additive for Al combustion, i.e., perfluoroalkyl-functionalized graphene oxide (CFGO), which integrates the benefits of GO and GF in one material. We compared the effects of CFGO to GO and GF on the ignition and combustion properties of nAl particles using thermogravimetric analysis, differential scanning calorimetry, temperature-jump ignition), Xe flash ignition, and constant-volume combustion test. These experiments confirm that CFGO generates fluorine-containing species, heat, and gases, which collectively lower the ignition threshold, augment the energy release rate, and reduce the combustion product agglomeration of nanosized Al particles, outperforming both GO and GF as additives. This work shows the great potential of using multifunctionalized graphene as an integrated additive for enhancing the ignition and combustion of metals.

In-Situ Thermochemical Shock-Induced Stress at the Metal/Oxide Interface Enhances Reactivity of Aluminum Nanoparticles

Although aluminum (Al) nanoparticles have been widely explored as fuels in energetic applications, researchers are still exploring approaches for tuning their energy release profile via microstructural alteration. In this study, we show that a nanocomposite (∼70 nm) of a metal ammine complex, such as tetraamine copper nitrate (Cu(NH3)4(NO3)2/TACN), coated Al nanoparticles containing only 10 wt. % TACN, demonstrates a ∼200 K lower reaction initiation temperature coupled with an order of magnitude enhancement in the reaction rate. Through time/temperature-resolved mass spectrometry and ignition onset measurements at high heating rates, we show that the ignition occurs due to a condensed phase reaction between Al and copper oxide (CuO) crystallized on TACN decomposition. TEM and XRD analyses on the nanoparticles at an intermediate stage show that the rapid heat release from TACN decomposition in-situ enhances the strain on the Al core with induction of nonuniformities in the thickness of its AlOx shell. The thinner region of the nonuniform shell enables rapid mass transfer of Al ions to the crystallized CuO, enabling their condensed phase ignition. Hence, the thermochemical shock from TACN coating induces stresses at the Al/AlOx interface, which effectively switches the usual gas phase O2 diffusion-limited ignition process of Al nanoparticles to become condensed phase Al ion transfer controlled, thereby enhancing their reactivity.

Vaporization-Controlled Energy Release Mechanisms Underlying the Exceptional Reactivity of Magnesium Nanoparticles

Magnesium nanoparticles (NPs) offer the potential of high-performance reactive materials from both thermodynamic and kinetic perspectives. However, the fundamental energy release mechanisms and kinetics have not been explored due to the lack of facile synthetic routes to high-purity Mg NPs. Here, a vapor-phase route to surface-pure, core-shell nanoscale Mg particles is presented, whereby controlled evaporation and growth are utilized to tune particle sizes (40-500 nm), and their size-dependent reactivity and energetic characteristics are evaluated. Extensive in situ characterizations shed light on the fundamental reaction mechanisms governing the energy release of Mg NP-based energetic composites across particle sizes and oxidizer chemistries. Direct observations from in situ transmission electron microscopy and high-speed temperature-jump/time-of-flight mass spectrometry coupled with ignition characterization reveal that the remarkably high reactivity of Mg NPs is a direct consequence of enhanced vaporization and Mg release from their high-energy surfaces that result in the accelerated energy release kinetics from their composites. Mg NP composites also demonstrate mitigated agglomeration and sintering during reaction due to rapid gasification, enabling complete energy extraction from their oxidation. This work expands the compositional possibilities of nanoscale solid fuels by highlighting the critical relationships between metal volatilization and oxidative energy release from Mg NPs, thus opening new opportunities for strategic design of functional Mg-based nanoenergetic materials for tunable energy release.

High-Temperature Interactions of Metal Oxides and a PVDF Binder

Interactions between energetic material relevant nanoscale metal oxides (SiO₂, TiO₂, MgO, Al₂O₃, CuO, Bi₂O₃) and poly(vinylidene fluoride) (PVDF) at high temperature were investigated by temperature-jump/time-of-flight mass spectrometry (T-jump/TOFMS) and thermogravimetric-differential scanning calorimetry (TGA-DSC). Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to characterize the morphology of the compositions, while X-ray diffraction (XRD) was utilized to analyze the condensed phase crystalline species at temperatures of interest. The exergonicity and exothermicity of HF gas with hydroxyl-terminated metal oxide surfaces make HF the likely fluorine-bearing moiety and primary mode of the fluorinating reactions, where terminal OH^- configurations are replaced by F^- in the formation of a stronger metal-fluorine bond. However, not all compositions produce corresponding stable metal fluoride. The results show that while some of the investigated metal oxide-PVDF compositions enhance PVDF decomposition and release HF in larger quantities than PVDF, others release HF in smaller quantities than PVDF and even retard PVDF decomposition. The former compositions demonstrate exothermic, multistep mass loss modes prior to neat PVDF mass loss, and the relative intensity of HF gas increases as the temperature of the release point decreases, implying a correlation between HF release and the progression of exothermic behavior. An interplay dynamic where surface interactions both lower the onset of HF release and engage exothermically with HF gas subsequently is proposed.

Understanding Dimethyl Methylphosphonate Adsorption and Decomposition on Mesoporous CeO2

The increased risk of chemical warfare agent usage around the world has intensified the search for high-surface-area materials that can strongly adsorb and actively decompose chemical warfare agents. Dimethyl methylphosphonate (DMMP) is a widely used simulant molecule in laboratory studies for the investigation of the adsorption and decomposition behavior of sarin (GB) gas. In this paper, we explore how DMMP interacts with the as-synthesized mesoporous CeO₂. Our mass spectroscopy and in situ diffuse reflectance infrared Fourier transform spectroscopy measurements indicate that DMMP can dissociate on mesoporous CeO₂ at room temperature. Two DMMP dissociation pathways are observed. Based on our characterization of the as-synthesized material, we built the pristine and hydroxylated (110) and (111) CeO₂ surfaces and simulated the DMMP interaction on these surfaces with density functional theory modeling. Our calculations reveal an extremely low activation energy barrier for DMMP dissociation on the (111) pristine CeO₂ surface, which very likely leads to the high activity of mesoporous CeO₂ for DMMP decomposition at room temperature. The two reaction pathways are possibly due to the DMMP dissociation on the pristine and hydroxylated CeO₂ surfaces. The significantly higher activation energy barrier for DMMP to decompose on the hydroxylated CeO₂ surface implies that such a reaction on the hydroxylated CeO₂ surface may occur at higher temperatures or proceed after the pristine CeO₂ surfaces are saturated.

Carbon Fibers Enhance the Propagation of High Loading Nanothermites: In Situ Observation of Microscopic Combustion

A major challenge in formulating and manufacturing energetic materials lies in the balance between total energy density, energy release rate, and mechanical integrity. In this work, carbon fibers are embedded into ∼90 wt % loading Al/CuO nanothermite sticks through a simple extrusion direct writing technique. With only ∼2.5 wt % carbon fiber addition, the burn rate and heat flux were promoted >2×. In situ microscopic observation of combustion shows that the carbon fiber intercept ejected hot agglomerates near the burning surface and enhanced heat feedback to the unreacted material. This study outlines how these approaches may enhance the propagation and reduce the two-phase flow losses.

Magnetic-Field Directed Vapor-Phase Assembly of Low Fractal Dimension Metal Nanostructures: Experiment and Theory

While gas-phase synthesis techniques offer a scalable approach to production of metal nanoparticles, directed assembly is challenging due to fast particle diffusion rates that lead to random Brownian aggregation. This work explores an electromagnetic-levitation technique to generate metal nanoparticle aggregates with fractal dimension (D_f) below that of diffusion limited assembly. We demonstrate that in addition to levitation and induction heating, the external magnetic field is sufficient to compete with random Brownian forces, which enables the formation of altered fractals. Ferromagnetic metals (Fe, Ni) form chain-like aggregates, while paramagnetic Cu forms compact nanoparticle aggregates with higher D_f values. We have also employed a Monte Carlo simulation to evaluate the necessary field strength to form linear chains in the gas phase.

Elucidating the dominant mechanisms in burn rate increase of thermite nanolaminates incorporating nanoparticle inclusions

It was experimentally found that silica and gold particles can modify the combustion properties of nanothermites but the exact role of the thermal properties of these additives on the propagating combustion front relative to other potential contributions remains unknown. Gold and silica particles of different sizes and volume loadings were added into aluminum/copper oxide thermites. Their effects on the flame front dynamics were investigated experimentally using microscopic dynamic imaging techniques and theoretically via a reaction model coupling mass and heat diffusion processes. A detailed theoretical analysis of the local temperature and thermal gradients at the vicinity of these two additives shows that highly conductive inclusions do not accelerate the combustion front while poor conductive inclusions result in the distortion of the flame front (corrugation), and therefore produce high thermal gradients (up to 10¹⁰K.m^-1) at the inclusion/host material interface. This results in an overall slowing down of the combustion front. These theoretical findings contradict the experimental observations in which a net increase of the flame front velocity was found when Au and SiO₂particles are added into the thermite. This leads to the conclusion that the faster burn rate observed experimentally cannot be fully associated with thermal effects only, but rather on chemical (catalytic) and/or mechanical mechanisms: formation of highly-stressed zones around the inclusion promoting the reactant mixing. One additional experiment in which physical SiO₂particles were replaced by voids (filled with Ar during experiment) to cancel the potential mechanical effects while preserving the thermal inhomogeneity in the thermite structure confirms the hypothesis that instead of pure thermal conduction, it is the mechanical mechanisms that dominate the propagation velocity in our specific Al/CuO multilayered films.

Revealing High-Temperature Reduction Dynamics of High-Entropy Alloy Nanoparticles via In Situ Transmission Electron Microscopy

Understanding the behavior of high-entropy alloy (HEA) materials under hydrogen (H₂) environment is of utmost importance for their promising applications in structural materials, catalysis, and energy-related reactions. Herein, the reduction behavior of oxidized FeCoNiCuPt HEA nanoparticles (NPs) in atmospheric pressure H₂ environment was investigated by in situ gas-cell transmission electron microscopy (TEM). The reduction reaction front was maintained at the external surface of the oxide. During reduction, the oxide layer expanded and transformed into porous structures where oxidized Cu was fully reduced to Cu NPs while Fe, Co, and Ni remained in the oxidized form. In situ chemical analysis showed that the expansion of the oxide layer resulted from the outward diffusion flux of all transition metals (Fe, Co, Ni, Cu). Revealing the H₂ reduction behavior of HEA NPs facilitates the development of advanced multicomponent alloys for applications targeting H₂ formation and storage, catalytic hydrogenation, and corrosion removal.

Silicon Nanoparticles for the Reactivity and Energetic Density Enhancement of Energetic-Biocidal Mesoparticle Composites

Biocidal nanothermite composites show great potential in combating biological warfare threats because of their high-energy-release rates and rapid biocidal agent release. Despite their high reactivity and combustion performance, these composites suffer from low-energy density because of the voids formed due to inefficient packing of fuel and oxidizer particles. In this study, we explore the potential of plasma-synthesized ultrafine Si nanoparticles (nSi, ∼5 nm) as an energetic filler fuel to increase the energy density of Al/Ca(IO₃)₂ energetic-biocidal composites by filling in the voids in the microstructure. Microscopic and elemental analyses show the partial filling of mesoparticle voids by nSi, resulting in an estimated energy density enhancement of ∼21%. In addition, constant-volume combustion cell results show that nSi addition leads to a ∼2-3-fold increase in reactivity and combustion performance, as compared to Al/Ca(IO₃)₂ mesoparticles. Oxidation timescale analyses suggest that nSi addition can promote initiation due to faster oxygen transport through the oxide shell of Si nanoparticles. At nSi loadings higher than ∼8%, however, slower burning characteristics of nSi and sintering effects lead to an overall degradation of combustion behavior of the composites.

In Situ Oxidation Studies of High-Entropy Alloy Nanoparticles

Although high-entropy alloys (HEAs) have shown tremendous potential for elevated temperature, anticorrosion, and catalysis applications, little is known on how HEA materials behave under complex service environments. Herein, we studied the high-temperature oxidation behavior of Fe_0.28Co_0.21Ni_0.20Cu_0.08Pt_0.23HEA nanoparticles (NPs) in an atmospheric pressure dry air environment by in situ gas-cell transmission electron microscopy. It is found that the oxidation of HEA NPs is governed by Kirkendall effects with logarithmic oxidation rates rather than parabolic as predicted by Wagner's theory. Further, the HEA NPs are found to oxidize at a significantly slower rate compared to monometallic NPs. The outward diffusion of transition metals and formation of disordered oxide layer are observed in real time and confirmed through analytical energy dispersive spectroscopy, and electron energy loss spectroscopy characterizations. Localized ordered lattices are identified in the oxide, suggesting the formation of Fe₂O₃, CoO, NiO, and CuO crystallites in an overall disordered matrix. Hybrid Monte Carlo and molecular dynamics simulations based on first-principles energies and forces support these findings and show that the oxidation drives surface segregation of Fe, Co, Ni, and Cu, while Pt stays in the core region. The present work offers key insights into how HEA NPs behave under high-temperature oxidizing environment and sheds light on future design of highly stable alloys under complex service conditions.

High-Temperature Pulse Method for Nanoparticle Redispersion

Nanoparticles suffer from aggregation and poisoning issues (e.g., oxidation) that severely hinder their long-term applications. However, current redispersion approaches, such as continuous heating in oxidizing and reducing environments, face challenges including grain growth effects induced by long heating times as well as complex procedures. Herein, we report a facile and efficient redispersion process that enables us to directly transform large aggregated particles into nanoscale materials. In this method, a piece of carbon nanofiber film was used as a heater and high treatment temperature (∼1500-2000 K) is rapidly elevated and maintained for a very short period of time (100 ms), followed by fast quenching back to room temperature at a cooling rate of 10⁵ K/s to inhibit sintering. With these conditions we demonstrate the redispersion of large aggregated metal oxide particles into metallic nanoparticles just ∼10 nm in size, uniformly distributed on the substrate. Furthermore, the metallic states of the nanoparticles are renewed during the heat treatment through reduction. The redispersion process removes impurities and poisoning elements, yet is able to maintain the integrity of the substrate because of the ultrashort heating pulse time. This method is also significantly faster (ca. milliseconds) compared to conventional redispersion treatments (ca. hours), providing a pragmatic strategy to redisperse degraded particles for a variety of applications.

Aerosol Synthesis of High Entropy Alloy Nanoparticles

Homogeneously mixing multiple metal elements within a single particle may offer new material property functionalities. High entropy alloys (HEAs), nominally defined as structures containing five or more well-mixed metal elements, are being explored at the nanoscale, but the scale-up to enable their industrial application is an extremely challenging problem. Here, we report an aerosol droplet-mediated technique toward scalable synthesis of HEA nanoparticles with atomic-level mixing of immiscible metal elements. An aqueous solution of metal salts is nebulized to generate ∼1 μm aerosol droplets, which when subjected to fast heating/quenching result in decomposition of the precursors and freezing-in of the zero-valent metal atoms. Atomic-level resolution scanning transmission electron microscopy coupled with energy-dispersive X-ray spectroscopy analysis reveals that all metal elements in the nanoparticles are homogeneously mixed at the atomic level. We believe that this approach offers a facile and flexible aerosol droplet-mediated synthesis technique that will ultimately enable bulk processing starting from a particulate HEA.

Synergistically Chemical and Thermal Coupling between Graphene Oxide and Graphene Fluoride for Enhancing Aluminum Combustion

Metal combustion reaction is highly exothermic and is used in energetic applications, such as propulsion, pyrotechnics, powering micro- and nano-devices, and nanomaterials synthesis. Aluminum (Al) is attracting great interest in those applications because of its high energy density, earth abundance, and low toxicity. Nevertheless, Al combustion is hard to initiate and progresses slowly and incompletely. On the other hand, ultrathin carbon nanomaterials, such as graphene, graphene oxide (GO), and graphene fluoride (GF), can also undergo exothermic reactions. Herein, we demonstrate that the mixture of GO and GF significantly improves the performance of Al combustion as interactions between GO and GF provide heat and radicals to accelerate Al oxidation. Our experiments and reactive molecular dynamics simulation reveal that GO and GF have strong chemical and thermal couplings through radical reactions and heat released from their oxidation reactions. GO facilitates the dissociation of GF, and GF accelerates the disproportionation and oxidation of GO. When the mixture of GO and GF is added to micron-sized Al particles, their synergistic couplings generate reactive oxidative species, such as CF_x and CF_xO_y, and heat, which greatly accelerates Al combustion. This work demonstrates a new area of using synergistic couplings between ultrathin carbon nanomaterials to accelerate metal combustion and potentially oxidation reactions of other materials.

High temperature shockwave stabilized single atoms

The stability of single-atom catalysts is critical for their practical applications. Although a high temperature can promote the bond formation between metal atoms and the substrate with an enhanced stability, it often causes atom agglomeration and is incompatible with many temperature-sensitive substrates. Here, we report using controllable high-temperature shockwaves to synthesize and stabilize single atoms at very high temperatures (1,500-2,000 K), achieved by a periodic on-off heating that features a short on state (55 ms) and a ten-times longer off state. The high temperature provides the activation energy for atom dispersion by forming thermodynamically favourable metal-defect bonds and the off-state critically ensures the overall stability, especially for the substrate. The resultant high-temperature single atoms exhibit a superior thermal stability as durable catalysts. The reported shockwave method is facile, ultrafast and universal (for example, Pt, Ru and Co single atoms, and carbon, C₃N₄ and TiO₂ substrates), which opens a general route for single-atom manufacturing that is conventionally challenging.

Ultrafast, Controllable Synthesis of Sub-Nano Metallic Clusters through Defect Engineering

Supported metallic nanoclusters (NCs, < 2 nm) are of great interests in various catalytic reactions with enhanced activities and selectivities, yet it is still challenging to efficiently and controllably synthesize ultrasmall NCs with a high-dispersal density. Here we report the in situ synthesis of surfactant-free, ultrasmall, and uniform NCs via a rapid thermal shock on defective substrates. This is achieved by using high-temperature synthesis with extremely fast kinetics while limiting the synthesis time down to milliseconds (e.g., ∼1800 K for 55 ms) to avoid aggregation. Through defect engineering and optimized loading, the particle size can be robustly tuned from >50 nm nanoparticles to <1 nm uniform NCs with a high-dispersal density. We demonstrate that the ultrasmall NCs exhibit drastically improved activities for catalytic CO oxidation as compared to their nanoparticulated counterparts. In addition, the reported method shows generality in synthesizing most metallic NCs (e.g., Pt, Ru, Ir, Ni) in an extremely facile and efficient manner. The ultrafast and controllable synthesis of uniform, high-density, and size-controllable NCs paves the way for the utilization and nanomanufacturing of NCs for a range of catalytic reactions.

Ultrafast, scalable laser photothermal synthesis and writing of uniformly dispersed metal nanoclusters in polymer films

This paper presents a fast CO₂ laser synthesis and writing technique - laser photothermal synthesis and writing (LPSW) - to generate and write a high concentration of unaggregated, spherical sub-10 nm metal nanoparticles (sMNPs). The method is generic, and we demonstrate the fabrication of Ni, Cu, and Ag directly in polymer thin films. A partly IR-absorbing thin polymer film can be heated by the laser to high temperatures in a short time, triggering metal-reduction, nucleation, and growth. Rapid quenching of polymer films suppresses particle diffusion and traps the generated sMNPs in the polymer film. As a result, these particles are immobilized in the laser illuminated spot ("written" by the laser) on quenching. Here, Ag-polymer films are used as a model to demonstrate how laser parameters - pulse duration, laser energy flux, and number of pulses (pulsed thermal load) - can be varied to tune particle size distributions of metal sMNPs. Using this approach, we have been able to generate 4-12 nm Ag sMNPs with thermal pulses as short as 35 ms. Fast heating timescales employed in this approach allow for the scalable manufacturing of high yields of metal sMNPs, which we estimate to be around 1 g min^-1. This rapid, general synthesis and writing technique may have potentially important applications in fast, large-scale additive manufacturing and patterning of metal-loaded polymer multilayers, flexible electronics, and sensors.

Direct Writing of a 90 wt% Particle Loading Nanothermite

The additive manufacturing of energetic materials has received worldwide attention. Here, an ink formulation is developed with only 10 wt% of polymers, which can bind a 90 wt% nanothermite using a simple direct-writing approach. The key additive in the ink is a hybrid polymer of poly(vinylidene fluoride) (PVDF) and hydroxy propyl methyl cellulose (HPMC) in which the former serves as an energetic initiator and a binder, and the latter is a thickening agent and the other binder, which can form a gel. The rheological shear-thinning properties of the ink are critical to making the formulation at such high loadings printable. The Young's modulus of the printed stick is found to compare favorably with that of poly(tetrafluoroethylene) (PTFE), with a particle packing density at the theoretical maximum. The linear burn rate, mass burn rate, flame temperature, and heat flux are found to be easily adjusted by varying the fuel/oxidizer ratio. The average flame temperatures are as high as ≈2800 K with near-complete combustion being evident upon examination of the postcombustion products.

Fast quantification of nanorod geometry by DMA-spICP-MS

A fast, quantitative method for determining the dimensions of nanorods (i.e., length and diameter) is described, based on hyphenation of differential mobility analysis (DMA) with single particle inductively coupled plasma mass spectrometry (spICP-MS). Seven gold nanorod samples with different dimensions (diameters 11.8 nm to 38.2 nm, aspect ratios 1.8 to 6.9) were used to validate the method. We demonstrate that DMA-spICP-MS can (1) achieve quantification of both length and diameter comparable with TEM analysis, (2) make statistically meaningful measurements in minutes at low concentrations (<108 mL-1) and (3) separate nanorods from spheres and quantify the geometry of each population. A robustness analysis of this method was performed to evaluate potential biases in this approach.

Thermal Shock Synthesis of Metal Nanoclusters within On-the-Fly Graphene Particles

Metal nanoclusters (1-10 nm) have drawn great attention because of their potential applications including energy storage, catalysis, nanomedicine, and electronic devices. However, manufacturing ultrasmall metal nanoparticles at high concentrations in an unaggregated state is not a solved problem. Here, we report an aerosol-based thermal shock technique for in situ synthesis of well-dispersed metal nanoclusters in on-the-fly graphene aerosols. A rapid thermal shock to the graphene aerosol has been used to nucleate and grow the metal nanoclusters with subsequent quenching to freeze the newly formed nanoclusters in the graphene aerosol matrix. A characteristic time analysis comparison with the experiment shows that the nanocluster formation is governed by nucleation and subsequent surface growth and that the graphene retards coagulation, enabling unaggregated metal nanoclusters. The method is generic, and we show the formation of sub-10 nm Ni, Co, and Sn nanoclusters. This continuous aerosol-based thermal shock technique offers considerable potential for the scalable synthesis of well-dispersed and uniform metal nanoclusters stabilized within a host matrix. As an example of potential application, we demonstrate very favorable catalytic properties.

Silver ferrite: a superior oxidizer for thermite-driven biocidal nanoenergetic materials

Silver-containing oxidizers are of interest as biocidal components in energetic application such as thermites due to their biocidal agent delivery. In this study, AgFeO₂, was evaluated as an oxidizer in aluminum-based thermite system. This novel oxidizer AgFeO₂ particles were prepared via a wet-chemistry method and its structure, morphologies and thermal behavior were investigated using X-ray diffraction, scanning electron microscopy, thermogravimetric analysis and differential scanning calorimetry, and time-resolved temperature-jump time-of-flight mass spectrometry. The results indicate the decomposition pathways of AgFeO₂ vary with heating rates from a two-step at low heating rate to a single step at high heating rate. Ignition of Al/AgFeO₂ occurs at a temperature just above the oxygen release temperature that is very similar to Al/Fe₂O₃ and Al/CuO. However, with a pressurization rate three times of Al/CuO, Al/AgFeO₂ yields a comparable result as to Al/hollow-CuO or Al/KClO₄/CuO, with a simpler preparation method. The post combustion products demonstrated that the Al/AgFeO₂ thermite reaction produces a fine dispersion of elemental nanosized silver particles which coats the larger alumina particles and is thus bioavailable.

Al/AgFeO₂ thermite offers very high pressurization rate and delivers bioavailable Ag particles.

What atomic properties of metal oxide control the reaction threshold of solid elemental fuels?

The redox reaction between fuel (metal, metalloid, etc.) and metal oxide is ubiquitous. On the other hand simple thermodynamic considerations do not seem to yield much insight into what makes for a vigorous oxidizer. In this study, two different systematically doped metal oxide systems: perovskites (9 compounds) and δ-Bi2O3 (12 compounds) were synthesized in a manner such that for each system the crystal structure and morphology were maintained. Four fuels (Al, B, Ta, C) with different physical properties, covering almost all fuel types, were included in this study. The initiation temperature and oxygen release temperature was measured by fast heating (>105 K s-1) temperature-jump/time-of-flight mass spectrometry coupled with high-speed imaging. These results were then correlated with the average metal-oxygen bond energy in the oxidizer, and overall metal-oxygen electronegativity. In general, within each systematic metal oxide, we found linear relationships between average bond energy and electronegativity of the metal oxides with initiation temperature for all four fuels, despite their very different physical/chemical properties. These results indicate that intrinsic atomic properties of metal oxide control fuel-metal oxide reaction initiation.

Mechanistic Studies of [AlCp*]4 Combustion

The combustion mechanism of [AlCp*]₄ (Cp* = pentamethylcyclopentadienyl), a ligated aluminum(I) cluster, was studied by a combination of experimental and theoretical methods. Two complementary experimental methods, temperature-programmed reaction and T-jump time-of-flight mass spectrometry, were used to investigate the decomposition behaviors of [AlCp*]₄ in both anaerobic and oxidative environments, revealing AlCp* and Al₂OCp* to be the major decomposition products. The observed product distribution and reaction pathways are consistent with the prediction from molecular dynamics simulations and static density functional theory calculations. These studies demonstrated that experiment and theory can indeed serve as complementary and predictive means to study the combustion behaviors of ligated aluminum clusters and may help in engineering stable compounds as candidates for rocket propellants.

Carbothermal shock synthesis of high-entropy-alloy nanoparticles

The controllable incorporation of multiple immiscible elements into a single nanoparticle merits untold scientific and technological potential, yet remains a challenge using conventional synthetic techniques. We present a general route for alloying up to eight dissimilar elements into single-phase solid-solution nanoparticles, referred to as high-entropy-alloy nanoparticles (HEA-NPs), by thermally shocking precursor metal salt mixtures loaded onto carbon supports [temperature ~2000 kelvin (K), 55-millisecond duration, rate of ~105 K per second]. We synthesized a wide range of multicomponent nanoparticles with a desired chemistry (composition), size, and phase (solid solution, phase-separated) by controlling the carbothermal shock (CTS) parameters (substrate, temperature, shock duration, and heating/cooling rate). To prove utility, we synthesized quinary HEA-NPs as ammonia oxidation catalysts with ~100% conversion and >99% nitrogen oxide selectivity over prolonged operations.

Growth of Sub-5 nm Metal Nanoclusters in Polymer Melt Aerosol Droplets

Ultrasmall metal nanoparticles are inherently unstable because of their high specific surface area. This work investigates how growth and aggregation of these nanostructures can be circumvented by incorporating them into a polymer matrix in an on-the-fly growth process. We demonstrate the formation of sub-5 nm particles of Ni, Co, and Cu nanoparticles in a polymer matrix using an aerosol single-drop reactor approach. The rapid thermal pulse given to the aerosol particles enables the formation of nuclei and growth, with subsequent rapid quenching to freeze in the structure. The role of the temperature as well as the precursor concentration of the resulting size and morphology is discussed. A characteristic time analysis and an analysis of the particle size distributions lead to the conclusion that growth is governed by nucleation and surface growth, with little coagulation or Ostwald ripening. Finally, we note that this aerosol route is amenable to scale-up for large-scale production of nanoclusters that can either be used as is within the polymer or released by solvent extraction, depending on the application.

Surface Modification of Cisplatin-Complexed Gold Nanoparticles and Its Influence on Colloidal Stability, Drug Loading, and Drug Release

Cisplatin-complexed gold nanoparticles (Pt^II-AuNP) provide a promising strategy for chemo-radiation-based anticancer drugs. Effective design of such platforms necessitates reliable assessment of surface engineering on a quantitative basis and its influence on drug payload, stability, and release. In this paper, poly(ethylene glycol) (PEG)-stabilized Pt^II-AuNP was synthesized as a model antitumor drug platform, where Pt^II is attached via a carboxyl-terminated dendron ligand. Surface modification by PEG and its influence on drug loading, colloidal stability, and drug release were assessed. Complexation with Pt^II significantly degrades colloidal stability of the conjugate; however, PEGylation provides substantial improvement of stability in conjunction with an insignificant trade-off in drug loading capacity compared with the non-PEGylated control (<20% decrease in loading capacity). In this context, the effect of varying PEG concentration and molar mass was investigated. On a quantitative basis, the extent of PEGylation was characterized and its influence on dispersion stability and drug load was examined using electrospray differential mobility analysis (ES-DMA) hyphenated with inductively coupled plasma mass spectrometry (ICP-MS) and compared with attenuated total reflectance-FTIR. Using ES-DMA-ICP-MS, AuNP conjugates were size-classified based on their electrical mobility, while Pt^II loading was simultaneously quantified by determination of Pt mass. Colloidal stability was quantitatively evaluated in biologically relevant media. Finally, the pH-dependent Pt^II release performance was evaluated. We observed 9% and 16% Pt^II release at drug loadings of 0.5 and 1.9 Pt^II/nm², respectively. The relative molar mass of PEG had no significant influence on Pt^II uptake or release performance, while PEGylation substantially improved the colloidal stability of the conjugate. Notably, the Pt^II release over 10 days (examined at 0.5 Pt^II/nm² drug loading) remained constant for non-PEGylated, 1K-PEGylated, and 5K-PEGylated conjugates.

Dimethyl Methylphosphonate Adsorption Capacities and Desorption Energies on Ordered Mesoporous Carbons

In this study, we determine effective adsorption capacities and desorption energies for DMMP with highly ordered mesoporous carbons (OMCs), 1D cylindrical FDU-15, 3D hexagonal CMK-3, 3D bicontinuous CMK-8, and as a reference, microporous BPL carbon. After exposure to DMMP vapor at room temperature for approximately 70 and 800 h, the adsorption capacity of DMMP for each OMC was generally proportional to the total surface area and pore volume, respectively. Desorption energies of DMMP were determined using a model-free isoconversional method applied to thermogravimetric analysis (TGA) data. Our experiments determined that DMMP saturated carbon will desorb any weakly bound DMMP from pores >2.4 nm at room temperature, and no DMMP will adsorb into pores smaller than 0.5 nm. The calculated desorption energies for high surface coverages, 25% DMMP desorbed from pores ≤2.4 nm, are 68-74 kJ mol^-1, which is similar to the DMMP heat of vaporization (52 kJ mol^-1). At lower surface coverages, 80% DMMP desorbed, the DMMP desorption energies from the OMCs are 95-103 kJ mol^-1. This is overall 20-30 kJ mol^-1 higher in comparison to that of BPL carbon, due to the pore size and diffusion through different porous networks.

Calculating the rotational friction coefficient of fractal aerosol particles in the transition regime using extended Kirkwood-Riseman theory

We apply our extended Kirkwood-Riseman theory to compute the translation, rotation, and coupling friction tensors and the scalar rotational friction coefficient for an aerosol fractal aggregate in the transition flow regime. The method can be used for particles consisting of spheres in contact. Our approach considers only the linear velocity of the primary spheres in a rotating aggregate and ignores rotational and coupling interactions between spheres. We show that this simplified approach is within approximately 40% of the true value for any particle for Knudsen numbers between 0.01 and 100. The method is especially accurate (i.e., within about 5%) near the free-molecule regime, where there is little interaction between the particle and the flow field, and for particles with low fractal dimension (≲2) consisting of many spheres, where the average distance between spheres is large and translational interaction effects dominate. Our results suggest that there is a universal relationship between the rotational friction coefficient and an aggregate Knudsen number, defined as the ratio of continuum to free-molecule rotational friction coefficients.

Direct In Situ Mass Specific Absorption Spectra of Biomass Burning Particles Generated from Smoldering Hard and Softwoods

Particles from smoldering biomass burning (BB) represent a major source of carbonaceous aerosol in the terrestrial atmosphere. In this study, mass specific absorption spectra of laboratory-generated smoldering wood particles (SWP) from 3 hardwood and 3 softwood species were measured in situ. Absorption data spanning from λ = 500 to 840 nm were collected using a photoacoustic spectrometer coupled to a supercontinuum laser with a tunable wavelength and bandwidth filter. SWP were size- (electrical mobility) and mass-selected prior to optical characterization allowing data to be reported as mass-specific absorption cross sections (MAC). The median measured MAC at λ = 660 nm for smoldering oak particles was 1.1 (0.57/1.8) × 10^-2 m² g^-1 spanning from 83 femtograms (fg) to 517 fg (500 nm ≤ mobility diameter ≤950 nm), MAC values in parentheses are the 16^th and 84^th percentiles of the measured data (i.e., 1σ). The collection of all six wood species (Oak, Hickory, Mesquite, Western redcedar, Baldcypress, and Blue spruce) had median MAC values ranging from 1.4 × 10^-2 m² g^-1 to 7.9 × 10^-2 m² g^-1 at λ = 550 nm with absorption Ångström exponents (AAE) between 3.5 and 6.2. Oak, Western redcedar, and Blue spruce possessed statistically similar (p > 0.05) spectra while the spectra of Hickory, Mesquite, and Baldcypress were distinct (p < 0.01) as calculated from a point-by-point analysis using the Wilcox rank-sum test.

In Situ High Temperature Synthesis of Single-Component Metallic Nanoparticles

Nanoparticles (NPs) dispersed within a conductive host are essential for a range of applications including electrochemical energy storage, catalysis, and energetic devices. However, manufacturing high quality NPs in an efficient manner remains a challenge, especially due to agglomeration during assembly processes. Here we report a rapid thermal shock method to in situ synthesize well-dispersed NPs on a conductive fiber matrix using metal precursor salts. The temperature of the carbon nanofibers (CNFs) coated with metal salts was ramped from room temperature to ∼2000 K in 5 ms, which corresponds to a rate of 400,000 K/s. Metal salts decompose rapidly at such high temperatures and nucleate into metallic nanoparticles during the rapid cooling step (cooling rate of ∼100,000 K/s). The high temperature duration plays a critical role in the size and distribution of the nanoparticles: the faster the process is, the smaller the nanoparticles are, and the narrower the size distribution is. We also demonstrated that the peak temperature of thermal shock can reach ∼3000 K, much higher than the decomposition temperature of many salts, which ensures the possibility of synthesizing various types of nanoparticles. This universal, in situ, high temperature thermal shock method offers considerable potential for the bulk synthesis of unagglomerated nanoparticles stabilized within a matrix.

Doped δ-bismuth oxides to investigate oxygen ion transport as a metric for condensed phase thermite ignition

Nanothermites offer high energy density and high burn rates, but are mechanistically only now being understood.

Friction factor for aerosol fractal aggregates over the entire Knudsen range

We develop an approach for computing the hydrodynamic friction tensor and scalar friction coefficient for an aerosol fractal aggregate in the transition regime. Our approach involves solving the Bhatnagar-Gross-Krook equation for the velocity field around a sphere and using the velocity field to calculate the force on each primary sphere in the aggregate due to the presence of the other spheres. It is essentially an extension of Kirkwood-Riseman theory from the continuum flow regime to the entire Knudsen range (Knudsen number from 0.01 to 100 based on the primary sphere radius). Our results compare well to published direct simulation Monte Carlo results, and they converge to the correct continuum and free molecule limits. Our calculations for clusters with up to 100 spheres support the theory that aggregate slip correction factors collapse to a single curve when plotted as a function of an appropriate aggregate Knudsen number. This self-consistent-field approach calculates the friction coefficient very quickly, so the approach is well-suited for testing existing scaling laws in the field of aerosol science and technology, as we demonstrate for the adjusted sphere scaling method.

Influence of transition metal electronegativity on the oxygen storage capacity of perovskite oxides

The selection of highly efficient oxygen carriers (OCs) is a key step necessary for the practical development of chemical looping combustion (CLC). In this study, a series of ABO3 perovskites, where A = La, Ba, Sr, Ca and B = Cr, Mn, Fe, Co, Ni, Cu, are synthesized and tested in a fixed bed reactor for reactivity and stability as OCs with CH4 as the fuel. We find that the electronegativity of the transition metal on the B-site (λB), is a convenient descriptor for oxygen storage capacity (OSC) of our perovskite samples. By plotting OSC for total methane oxidation against λB, we observe an inverted volcano plot relationship. These results could provide useful guidelines for perovskite OC design and their other energy related applications.

Electrospray-Differential Mobility Hyphenated with Single Particle Inductively Coupled Plasma Mass Spectrometry for Characterization of Nanoparticles and Their Aggregates

The novel hyphenation of electrospray-differential mobility analysis with single particle inductively coupled plasma mass spectrometry (ES-DMA-spICPMS) was demonstrated with the capacity for real-time size, mass, and concentration measurement of nanoparticles (NPs) on a particle-to-particle basis. In this proof-of-concept study, the feasibility of this technique was validated through both concentration and mass calibration using NIST gold NP reference materials. A detection limit of 10(5) NPs mL(-1) was determined under current experimental conditions, which is about 4 orders of magnitude lower in comparison to that of a traditional ES-DMA setup using a condensation particle counter as detector. Furthermore, independent and simultaneous quantification of both size and mass of NPs provides information regarding NP aggregation states. Two demonstrative applications include gold NP mixtures with a broad size range (30-100 nm), and aggregated gold NPs with a primary size of 40 nm. Finally, this technique was shown to be potentially useful for real-world samples with high ionic background due to its ability to remove dissolved ions yielding a cleaner background. Overall, we demonstrate the capacity of this new hyphenated technique for (1) clearly resolving NP populations from a mixture containing a broad size range; (2) accurately measuring a linear relationship, which should inherently exist between mobility size and one-third power of ICPMS mass for spherical NPs; (3) quantifying the early stage propagation of NP aggregation with well-characterized oligomers; and (4) differentiating aggregated NPs and nonaggregated states based on the "apparent density" derived from both DMA size and spICPMS mass.

Ultra-fast self-assembly and stabilization of reactive nanoparticles in reduced graphene oxide films

Nanoparticles hosted in conductive matrices are ubiquitous in electrochemical energy storage, catalysis and energetic devices. However, agglomeration and surface oxidation remain as two major challenges towards their ultimate utility, especially for highly reactive materials. Here we report uniformly distributed nanoparticles with diameters around 10 nm can be self-assembled within a reduced graphene oxide matrix in 10 ms. Microsized particles in reduced graphene oxide are Joule heated to high temperature (∼1,700 K) and rapidly quenched to preserve the resultant nano-architecture. A possible formation mechanism is that microsized particles melt under high temperature, are separated by defects in reduced graphene oxide and self-assemble into nanoparticles on cooling. The ultra-fast manufacturing approach can be applied to a wide range of materials, including aluminium, silicon, tin and so on. One unique application of this technique is the stabilization of aluminium nanoparticles in reduced graphene oxide film, which we demonstrate to have excellent performance as a switchable energetic material.

Measured Wavelength-Dependent Absorption Enhancement of Internally Mixed Black Carbon with Absorbing and Nonabsorbing Materials

Optical absorption spectra of laboratory generated aerosols consisting of black carbon (BC) internally mixed with nonabsorbing materials (ammonium sulfate, AS, and sodium chloride, NaCl) and BC with a weakly absorbing brown carbon surrogate derived from humic acid (HA) were measured across the visible to near-IR (550 to 840 nm). Spectra were measured in situ using a photoacoustic spectrometer and step-scanning a supercontinuum laser source with a tunable wavelength and bandwidth filter. BC had a mass-specific absorption cross section (MAC) of 7.89 ± 0.25 m(2) g(-1) at λ = 550 nm and an absorption Ångström exponent (AAE) of 1.03 ± 0.09 (2σ). For internally mixed BC, the ratio of BC mass to the total mass of the mixture was chosen as 0.13 to mimic particles observed in the terrestrial atmosphere. The manner in which BC mixed with each material was determined from transmission electron microscopy (TEM). AS/BC and HA/BC particles were fully internally mixed, and the BC was both internally and externally mixed for NaCl/BC particles. The AS/BC, NaCl/BC, and HA/BC particles had AAEs of 1.43 ± 0.05, 1.34 ± 0.06, and 1.91 ± 0.05, respectively. The observed absorption enhancement of mixed BC relative to the pure BC was wavelength dependent for AS/BC and decreased from 1.5 at λ = 550 nm with increasing wavelength while the NaCl/BC enhancement was essentially wavelength independent. For HA/BC, the enhancement ranged from 2 to 3 and was strongly wavelength dependent. Removal of the HA absorption contribution to enhancement revealed that the enhancement was ≈1.5 and independent of wavelength.